Multilayer UV Durability Coating for Ring Laser Gyroscope Mirrors

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Solution Overview

Problem

Ring laser gyroscopes' traditional mirrors are susceptible to damage from ultraviolet radiation, leading to performance degradation in high-energy plasma environments.

Innovation Solution

Applying an extra thick ultraviolet durability coating made from alternating layers of materials with different refractive indices, such as SiO2 and Al2O3, to protect the mirrors from ultraviolet damage while maintaining reflectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional mirrors are used in ring laser gyroscopes, then the device complexity is low, but the mirrors are susceptible to ultraviolet radiation damage leading to performance degradation

Engineering Contradiction:
Improvemirror durabilityVSAvoidmirror structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by creating a multilayer durability coating on the mirror surface. The coating consists of multiple alternating layers of materials with different refractive indices (such as SiO2 and Al2O3), forming a composite structure that provides enhanced ultraviolet radiation resistance while maintaining the mirror's reflective function. This composite approach resolves the contradiction by improving reliability through material composition rather than structural complexity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The durability coating is segmented into multiple thin alternating layers of different materials. Each layer is approximately one-quarter wavelength thick and has a different refractive index. This segmentation allows the coating to effectively block ultraviolet radiation while maintaining optical performance, resolving the contradiction between durability and complexity by using a segmented layered structure rather than a single thick layer.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a durability coating is applied to protect mirrors from ultraviolet radiation, then the mirror reliability improves, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvemirror resistance to ultraviolet damageVSAvoidmirror coating process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The coating process is segmented into multiple deposition steps, each creating a thin layer of specific material. This segmentation enables precise control over the thickness and composition of each layer, ensuring optimal ultraviolet protection while maintaining manufacturability through standardized deposition processes for each layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The manufacturing process creates a composite material structure by depositing alternating layers of different materials. This approach improves reliability by combining materials with complementary properties (one layer for UV absorption, another for reflectivity maintenance) while using established coating techniques that are relatively straightforward to implement industrially.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the durability coating is made extra thick to enhance UV protection, then the mirror reliability improves, but the reflectivity of the mirror may be compromised

Engineering Contradiction:
Improveultraviolet radiation shieldingVSAvoidmirror reflectivity
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The coating is segmented into multiple thin alternating layers rather than a single thick layer. Each layer is approximately one-quarter wavelength thick, and the alternating refractive indices create constructive interference for reflected light. This segmentation maintains high reflectivity while achieving extra thick overall protection against ultraviolet radiation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite multilayer structure combines materials with different optical properties. The alternating layers of high and low refractive index materials work together to provide both enhanced UV shielding and maintained reflectivity, resolving the contradiction between thickness for protection and thinness for optical performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The extra thick durability coating effectively shields the mirrors from ultraviolet radiation, enhancing their operational durability and maintaining the performance of the ring laser gyroscope.

Implementation Method 1

a plurality of the multiple layers of optical material absorb ultraviolet light

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

By alternating the layers having a thickness of a 1/4 wavelength of the laser beams that propagate within the RLG, the mirrors may reflect the laser beams such that the laser beams propagate around the resonant cavity

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11385057B2Extra thick ultraviolet durability coating
Publication Date: 2022.07.12 HONEYWELL INTERNATIONAL INC
  • US11385057B2 patent drawing
  • US11385057B2 patent drawing
  • US11385057B2 patent drawing

AI summary

Systems and methods for embodiments having an extra thick ultraviolet durability coating are described herein. For example, a system may include a laser block assembly. The system may also include a cavity in the laser block assembly. Further, the system may include a plurality of multilayer mirrors in the cavity. In certain embodiments, at least one multilayer mirror of the plurality of multilayer mirrors may include a plurality of alternating layers of a first optical material having a high index of refraction and a second optical material having a first low index of refraction. Additionally, the at least one multilayer mirror may include a multilayer durability coating disposed on the plurality of alternating layers.