UV Lamp Temperature Control for Amalgam Set-Point Stability

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Solution Overview

Problem

Conventional lamp systems for water treatment using ultraviolet light face limitations in controlling amalgam temperature, leading to restricted power output and efficiency due to passive, open-loop temperature control methods, which are costly and complex.

Innovation Solution

A lamp apparatus with a heat-sink assembly and temperature control circuit that includes a heating element and temperature sensing element, allowing for precise control of amalgam temperature through a closed-loop system, maintaining the temperature at a set-point to optimize light output and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If passive, open-loop temperature control methods are used, then the lamp system is simpler in structure, but the temperature control precision and lamp efficiency deteriorate

Engineering Contradiction:
Improvetemperature control system structureVSAvoidamalgam temperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements a closed-loop temperature control system using a temperature sensing element (such as a thermocouple or RTD) that continuously monitors the amalgam temperature and feeds this information back to a control circuit. The control circuit compares the measured temperature with a desired setpoint and adjusts the heating element accordingly to maintain optimal temperature, thereby achieving precise temperature control while improving lamp efficiency and power output.

Inventive Principle:
Principle #23Feedback

2Device complexity

If passive, open-loop temperature control methods are used, then the system structure is simpler, but the lamp power output and efficiency deteriorate

Engineering Contradiction:
Improvetemperature control system structureVSAvoidlamp power output
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The closed-loop control system continuously monitors amalgam temperature and dynamically adjusts heating power to maintain optimal operating conditions. This ensures the lamp operates at peak efficiency across varying environmental conditions, maximizing power output while minimizing energy waste. The system can adapt to changing conditions in real-time, ensuring consistent high-performance operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs a heating element whose power input is dynamically adjusted based on temperature feedback. By changing the electrical parameters (voltage, current) to the heating element in response to temperature measurements, the system optimizes the thermal state of the amalgam to maximize UV light output and overall lamp efficiency under different operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If passive temperature control is used, then the system is less complex, but the adaptability to varying environmental conditions deteriorates

Engineering Contradiction:
Improvetemperature control system structureVSAvoidadaptability to environmental conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The closed-loop temperature control system with feedback mechanism continuously monitors the actual amalgam temperature and automatically adjusts heating power in response to environmental changes. This enables the lamp to adapt to varying ambient temperatures and operating conditions, maintaining optimal performance whether the environment is hot or cold, thereby significantly improving adaptability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables more precise control of amalgam temperature, enhancing lamp power output and efficiency while reducing costs and complexity, by maintaining optimal temperature ranges across varying environmental conditions.

Implementation Method 1

at least one control circuit comprising a heating element and a temperature measurement element connected to the at least one filament

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a heat-sink assembly connected to the lamp apparatus

Methodology Applied
Scientific EffectHeat sink: Heat Sink

Implementation Method 3

temperature measurement element connected to the at least one filament

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11769658B2Lamp with temperature control
Publication Date: 2023.09.26 TROJAN TECHNOLOGIES GROUP ULC
  • US11769658B2 patent drawing
  • US11769658B2 patent drawing
  • US11769658B2 patent drawing

AI summary

An embodiment provides a lamp apparatus, including: at least one filament; an amount of amalgam; a heat-sink assembly connected to the lamp apparatus; and at least one control circuit comprising a heating element and a temperature measurement element connected to the at least one filament, wherein the control circuit varies the electrical power delivered to the heating element, thereby controlling an internal temperature of the lamp apparatus relative to a temperature set point. Other aspects are described and claimed.