Temperature-Compensating UV Lamp Driver for Low-Noise PID Operation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing UV lamp drive circuits for photoionization detectors face challenges in maintaining efficient power consumption and reducing electrical noise across a wide temperature range, while ensuring reliable ignition and minimizing excessive current draw.

Innovation Solution

A temperature-compensating UV lamp driver using a pair of transistors with direct current from both a variable and a fixed voltage supply, where the fixed voltage is biased through a positive temperature coefficient resistor and a primary bias resistor, to maintain consistent operation and reduce noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If PWM control is used to control the average power to the lamp, then output adjustability is improved, but electrical noise increases due to constant interruption of electricity

Engineering Contradiction:
Improveoutput adjustabilityVSAvoidelectrical noise
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses periodic pulse signals from an oscillator to drive the UV lamp through a transformer, replacing PWM control. This periodic action maintains continuous power flow while achieving output control through frequency modulation, eliminating the voltage and current spikes associated with PWM interruption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent replaces the electronic PWM switching mechanism with an oscillator-based AC drive system. This substitution eliminates the harmful electrical noise by using a different control mechanism that maintains continuous current flow while achieving the desired output adjustment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a low resistance bias resistor is used to maintain good start-up operation in cold temperatures, then reliability is improved, but current draw increases excessively at high temperatures

Engineering Contradiction:
Improvecold start performanceVSAvoidcurrent draw
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the resistance parameter dynamically using a positive temperature coefficient (PTC) resistor. The PTC resistor automatically adjusts its resistance based on temperature: low resistance at cold temperatures to aid starting, and high resistance at elevated temperatures to reduce current draw, eliminating the need for manual resistance adjustment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The PTC resistor provides self-regulating temperature compensation without external control. As the circuit operates and temperature rises, the PTC resistor automatically increases its resistance to compensate for reduced transistor gain, maintaining reliable operation across the temperature range without excessive current draw.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If transistor gain drops at cold temperatures with increased base-emitter voltage, then circuit stability is maintained, but oscillation reliability decreases

Engineering Contradiction:
Improvecircuit stabilityVSAvoidoscillation ignition
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by using the PTC resistor to pre-compensate for the expected gain drop at cold temperatures. The resistor provides higher current at low temperatures to counteract the reduced transistor gain, ensuring reliable oscillation ignition before the temperature rise causes stability concerns.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable and efficient power supply to the UV lamp, ensuring reliable operation across varying temperatures without excessive noise, thereby improving the accuracy and reliability of photoionization detector sensors.

Implementation Method 1

a positive temperature coefficient resistor and a primary bias resistor

Methodology Applied
Scientific EffectPositive temperature coefficient: Thermal Expansion

Implementation Method 2

an oscillator that drives the primary side of a step-up transformer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

Photoionization detector (PID) sensors break molecules, typically volatile organic molecules, into positively charged ions and free electrons using high-energy ultraviolet (UV) radiation emitted by a UV lamp

Methodology Applied
Scientific EffectPhotoionization: Photoionisation

Implementation Method 4

A common approach to providing the high voltage AC signal is to use an oscillator that drives the primary side of a step-up transformer

Methodology Applied
Scientific EffectOscillation: Harmonic Oscillator

Data Source

PatentEP4436316A1Temperature compensating adjustable ultraviolet lamp driver circuit and photoionization detector employing the driver circuit
Publication Date: 2024.09.25 MODERN CONTROLS INC
  • EP4436316A1 patent drawingFigure 1
  • EP4436316A1 patent drawingFigure 2
  • EP4436316A1 patent drawingFigure 3

AI summary

A photoionization detector sensor (100) equipped with a temperature compensating and output adjustable ultraviolet lamp driver (200) for supplying an alternating current signal to the ultraviolet lamp (120) effective to light the ultraviolet lamp (120) with direct current supplied from both a first variable voltage supply circuit (Vin) and a second temperature sensitive fixed voltage supply circuit (Vb), and method of standardizing output of the photoionization detector sensor (100) by adjusting the voltage supplied to the driver (200) by the first variable voltage supply circuit (Vin) so that future reported values will more closely approximate actual values.