UV Lamp Socket Heater for Mercury Vapor Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional ultraviolet radiation lamps in fluid treatment systems face inefficiencies due to temperature variations in the mercury reservoir, requiring complex external control circuitry for optimal mercury vapor pressure and UV radiation emission.

Innovation Solution

An ultraviolet radiation lamp with self-regulating electronic control integrated into the lamp socket or plug, eliminating the need for external wiring and control devices, utilizing a reusable thermal connection and thermistor-based heating elements for active temperature management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If passive heat absorbing elements are used to maintain cold portion temperature, then UV radiation emission efficiency is improved, but device complexity increases due to additional external components and control circuitry

Engineering Contradiction:
ImproveUV radiation emission efficiencyVSAvoidcontrol circuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the temperature control function with the electrical connection structure by integrating a heater into the lamp socket or plug. This merging eliminates the need for separate external control devices and wiring, as the socket itself becomes the temperature control device, directly heating the lamp base to maintain optimal mercury reservoir temperature.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lamp socket with integrated heater serves dual functions: electrical connection and temperature control. The system self-regulates by using the existing electrical connection infrastructure to provide thermal management, eliminating dependency on external control circuitry and making the temperature control inherent to the lamp assembly.

Inventive Principle:
Principle #25Self-service

2Reliability

If external control devices and wiring are used for temperature management, then mercury vapor pressure control is improved, but ease of operation deteriorates due to complex installation and maintenance

Engineering Contradiction:
Improvemercury vapor pressure controlVSAvoidinstallation and maintenance simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent integrates the temperature control function into the lamp socket or plug structure, combining electrical connection and thermal management in a single component. This eliminates the need for separate external control devices and complex wiring, simplifying both installation and maintenance operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lamp assembly becomes self-sufficient for temperature control through the integrated heater in the socket. The system uses its own electrical connection infrastructure to provide thermal management, eliminating dependency on external control systems and reducing operational complexity.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If passive thermal conduction methods are used, then manufacturing simplicity is improved, but adaptability deteriorates due to inability to adjust for varying fluid temperatures and power levels

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidtemperature condition adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent transitions from static passive thermal conduction to dynamic active temperature control. The integrated heater in the lamp socket can be controlled to provide variable heating, allowing the system to adapt to different fluid temperatures and power levels by adjusting the thermal input to maintain optimal mercury reservoir temperature.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables active adjustment of temperature parameters through the integrated heater control. By changing the heating level dynamically, the lamp can maintain optimal operating conditions across varying environmental conditions, fluid temperatures, and power settings, enhancing adaptability while remaining manufacturable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient UV radiation emission independent of fluid temperature and power settings, reducing complexity and costs while ensuring reliable operation and enhanced safety diagnostics.

Implementation Method 1

utilizing a reusable thermal connection and thermistor-based heating elements for active temperature management

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

utilizing a reusable thermal connection and thermistor-based heating elements for active temperature management

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

an ultraviolet radiation lamp to emit radiation of a particular wavelength or range of wavelengths (usually between 185 and 400 nm) to effect bacterial kill or other treatment of the fluid being treated

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP1894228B1Ultraviolet radiation lamp and source module and treatment system containing same
Publication Date: 2018.10.10 TROJAN TECH INC
  • EP1894228B1 patent drawingFigure 1
  • EP1894228B1 patent drawingFigure 2
  • EP1894228B1 patent drawingFigure 3

AI summary

The present invention relates to an ultraviolet radiation lamp. The lamp comprises: (i) a substantially sealed cavity comprising a mercury-containing material; and (ii) a heating unit disposed exteriorly with respect to the cavity. The heating unit is disposed in contact with a first portion of the cavity comprising the mercury- containing material. The heating unit has adjustable heat output.