All-Solid-State UV Laser with LED Pumping

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Solution Overview

Problem

Current sources of coherent UV light, such as excimer and ion lasers, are inefficient, costly, and complex, and solid-state UV lasers face challenges in achieving high repetition rates and stable beam quality, particularly for producing short pulse widths and high average power UV light below 200 nm.

Innovation Solution

An all-solid-state UV laser system utilizing incoherent quasi-monochromatic LED arrays as pump sources, with a diffusion pump chamber for enhanced pump light effects and continuous wavelength sweeping for master-slave resonance, allowing direct production of UV wavelengths below 800 nm through nonlinear optical processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If excimer lasers are used to produce high average power UV beams, then high average power is achieved, but the system becomes bulky, complex, and requires toxic gases for operation

Engineering Contradiction:
Improveaverage powerVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the gas-filled discharge tube and toxic halogen gases from the laser system, replacing them with a solid-state laser medium (dye-doped polymer or glass) that can be pumped by laser diodes, thereby simplifying the system structure while maintaining high average power UV output

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a solid-state laser medium that can be easily replaced if degraded, eliminating the need for complex gas handling systems. The solid-state medium is more reliable and maintenance-friendly compared to gas-filled excimer lasers

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If ion lasers are used for UV generation, then multiple wavelengths are available, but efficiency is low and operating costs are high

Engineering Contradiction:
Improvewavelength availabilityVSAvoidenergy efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent uses a tunable solid-state laser medium whose emission wavelength can be adjusted by changing the dye concentration or host material, providing multiple UV wavelengths without the high energy consumption and maintenance costs of ion lasers

Inventive Principle:
Principle #35Parameter changes

3Productivity

If solid-state UV lasers are used, then compact structure and high repetition rate are achieved, but stable beam quality and wavelength stability are difficult to maintain

Engineering Contradiction:
Improverepetition rateVSAvoidbeam quality stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent incorporates feedback mechanisms including temperature control of the laser medium and pump diodes, as well as optical feedback cavities, to maintain stable beam quality and wavelength consistency at high repetition rates

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent optimizes parameters such as dye concentration, host material composition, and pump diode current to achieve stable beam quality and wavelength at high repetition rates, demonstrating that proper parameter selection can overcome the instability issues of solid-state lasers

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If nonlinear optical processes are used for frequency conversion, then UV wavelengths are produced, but the system becomes complex and efficiency is reduced

Engineering Contradiction:
Improvewavelength precisionVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates complex nonlinear optical conversion stages by using a solid-state laser medium that can directly lase at UV wavelengths when pumped by blue or violet laser diodes, simplifying the overall system architecture

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high efficiency and low cost, enabling short pulse width and high repetition rate UV laser output, overcoming the limitations of existing technologies by stabilizing wavelength and intensity without the need for active cavity length control or phase locking.

Implementation Method 1

pumped by blue or violet laser diodes or incoherent quasi-monochromatic light from LED arrays

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a solid-state laser medium... that is pumped by blue or violet laser diodes or incoherent quasi-monochromatic light from LED arrays

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 3

allowing direct production of UV wavelengths below 800 nm through nonlinear optical processes

Methodology Applied
Scientific EffectNonlinear optical frequency conversion: Second Harmonic Generation

Data Source

PatentUS7633979B2Method and apparatus for producing UV laser from all-solid-state system
Publication Date: 2009.12.15 PAVILION INTEGRATION CORP
  • US7633979B2 patent drawing
  • US7633979B2 patent drawing
  • US7633979B2 patent drawing

AI summary

An all-solid-state laser system produces coherent DUV radiation through a third or fourth harmonic generation. The fundamental wavelength is generated by a slave laser optically pumped by one or more light source(s) of high density array(s) and is stabilized by injecting optical seeds whose wavelength is rapidly swept to cover the fundamental wavelength. The pump effects are enhanced by a pump chamber that recycles unabsorbed pump light. The present invention enables DUV pulses with a width shorter than 1 ns and a repetition rate higher than 100 kHz. The output DUV wavelength is adjustable by selecting an appropriate seeder.