UV LED Quantum Barrier Grading for Hole Injection and Overflow Control

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Solution Overview

Problem

Deep ultraviolet light emitting diodes face low wall plug efficiency due to electron overflow and hindered hole injection, primarily caused by the electron blocking layer, which impedes radiative recombination and increases serial resistance, especially in Al-rich III-nitride layers where p-doping is challenging.

Innovation Solution

A light-emitting diode structure with a multiple quantum well and graded aluminum composition in at least one quantum barrier layer, eliminating the need for an electron blocking layer and enhancing hole injection by modifying the energy band alignment, thereby reducing electron overflow and improving radiative recombination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electron blocking layer with high Al composition is used to block electron overflow, then electron blocking performance is improved, but hole injection efficiency deteriorates due to valence band barrier formation

Engineering Contradiction:
Improveelectron blocking performanceVSAvoidhole injection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The quantum barrier layers are designed with different Al compositions at different positions: the first quantum barrier layer has lower Al composition (0.6-0.7) to facilitate hole injection, while the second quantum barrier layer has higher Al composition (0.7-0.85) to block electron overflow. This spatial variation in material composition allows simultaneous optimization of hole injection and electron blocking functions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The electron blocking function is segmented from a separate electron blocking layer and integrated into the quantum barrier layers themselves. The multiple quantum well structure divides the blocking function across different barrier layers with graded Al compositions, eliminating the need for a distinct high-Al electron blocking layer that would impede hole injection.

Inventive Principle:
Principle #1Segmentation

2Reliability

If Al composition in electron blocking layer is increased to improve electron blocking, then wall plug efficiency is improved, but p-doping becomes more difficult due to increased activation energy of Mg acceptor

Engineering Contradiction:
Improveelectron blocking capabilityVSAvoidp-doping difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The Al composition parameter is optimized within a specific range (0.7-0.85) for the second quantum barrier layer, balancing electron blocking performance with manufacturability. This parameter optimization avoids the extreme high-Al compositions (>0.9) that would provide superior electron blocking but make p-doping practically impossible due to excessively high Mg activation energy.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If a graded Al composition is used in quantum barrier layers to improve hole injection, then hole injection efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidepitaxial structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Graded Al composition is applied locally only in the quantum barrier layers adjacent to the active region, specifically the first and second quantum barrier layers. The n-type AlN layer and p-type AlN hole-injection layer maintain fixed compositions. This localized grading approach improves hole injection where needed while minimizing overall device complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graded quantum barrier layer design significantly reduces electron overflow, increases hole injection efficiency, and enhances radiative recombination rates, leading to improved wall plug efficiency and output power without the complexities of p-type doping and epitaxial issues associated with traditional electron blocking layers.

Implementation Method 1

at least one quantum barrier layer having a graded aluminum composition... modifying the energy band alignment... increases hole injection efficiency

Methodology Applied
Scientific EffectBand alignment modification through graded composition:

Implementation Method 2

multiple quantum well with quantum well layers having a fixed aluminum composition... enhances radiative recombination

Methodology Applied
Scientific EffectQuantum confinement effect: Potential Well

Data Source

PatentUS11764327B2Light emitting diode with a graded quantum barrier layer
Publication Date: 2023.09.19 KING ABDULLAH UNIV OF SCI & TECH
  • US11764327B2 patent drawing
  • US11764327B2 patent drawing
  • US11764327B2 patent drawing

AI summary

A light-emitting diode includes an n-type aluminum nitride layer formed on a substrate, a multiple quantum well formed on the n-type aluminum nitride layer, and a p-type aluminum nitride hole-injection layer formed adjacent to the multiple quantum well. The multiple quantum well includes a first aluminum nitride quantum well layer having a fixed composition and surrounded by first and second aluminum nitride quantum barrier layers, and a second aluminum nitride quantum well layer having a fixed composition and surrounded by the second aluminum nitride quantum barrier layer and a third aluminum nitride quantum barrier layer. At least one of the first, second, and third aluminum nitride quantum barrier layers has a graded aluminum composition. The first aluminum nitride quantum barrier layer is adjacent to the n-type aluminum nitride layer and the third aluminum nitride quantum barrier layer is adjacent to the p-type aluminum nitride hole-injection layer.