UV LED Mobile Phone Charger Sterilization Design

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Solution Overview

Problem

Conventional mobile phone sterilization devices using UV lamps are bulky, inefficient, and pose environmental and health risks due to mercury leakage, and cannot perform sterilization simultaneously with charging.

Innovation Solution

A mobile phone charger incorporating sterilization UV LEDs that are compact, safe, and capable of sterilizing the device while charging, with features like a UV LED-equipped mobile phone stand, separate insertion grooves for the phone and battery, and a handle with integrated UV LEDs for enhanced sterilization efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a UV lamp is used for sterilization, then sterilization function is achieved, but the device occupies large space and cannot be miniaturized

Engineering Contradiction:
Improvesterilization functionVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent changes the physical parameter of the light source from conventional UV lamp to UV LED, which emits ultraviolet light in the 200-400nm range. This parameter change enables compact size while maintaining sterilization effectiveness, as UV LEDs have much smaller dimensions compared to traditional UV lamps.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical UV lamp system with a semiconductor-based UV LED system. This substitution eliminates the need for bulky lamp structures, glass envelopes, and associated mounting hardware, enabling significant miniaturization while maintaining the sterilization function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a UV lamp is used for sterilization, then sterilization is performed, but mercury leakage causes environmental pollution and health risks

Engineering Contradiction:
Improvesterilization functionVSAvoidmercury leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs UV LEDs which are solid-state semiconductor devices without mercury content. These LEDs have a designed operational lifetime and can be replaced when depleted, eliminating the environmental hazard of mercury leakage associated with traditional UV lamps while maintaining sterilization effectiveness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent converts the harmful mercury-containing UV lamp technology into a safe mercury-free UV LED technology. The harmful factor (mercury) is completely eliminated while the beneficial sterilization function is preserved through the use of semiconductor-based ultraviolet light emission.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If a UV lamp is used for sterilization, then sterilization is performed, but it cannot be done simultaneously with charging operation

Engineering Contradiction:
Improvesterilization functionVSAvoidsimultaneous operation capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges the sterilization function and charging function into a single integrated device. The UV LEDs are positioned to sterilize the mobile phone surface while the charging contacts simultaneously charge the device, allowing both operations to occur concurrently without requiring separate devices or sequential processes.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If a UV lamp is used for sterilization, then sterilization is performed, but it cannot intensively sterilize specific portions of the portable terminal

Engineering Contradiction:
Improvesterilization functionVSAvoidtargeted sterilization capability
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by positioning multiple UV LEDs at specific locations (front surface, rear surface, and side surfaces) of the mobile phone charger. This localized arrangement enables intensive sterilization of specific portions of the mobile phone that are most prone to bacterial contamination, such as the screen and touch areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mobile phone charger effectively sterilizes the device during charging, preventing environmental pollution and health risks, while allowing for targeted sterilization and improved product design through compactness.

Implementation Method 1

one or more first UV LEDs installed at one side of the space of the charger case

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Implementation Method 2

sterilization operation while charging a mobile phone

Methodology Applied
Scientific EffectPhotodissociation: Photodissociation

Data Source

PatentUS10220106B2Mobile phone charger with sterilization ultraviolet LED
Publication Date: 2019.03.05 SEOUL VIOSYS CO LTD
  • US10220106B2 patent drawing
  • US10220106B2 patent drawing
  • US10220106B2 patent drawing

AI summary

A mobile phone charger with a sterilization UV LED may include: a charger case having a space formed therein and including a mobile phone stand formed at the front surface thereof; and one or more first UV LEDs installed at one side of the space of the charger case.