Ultraviolet LED Contact Layer Reducing Resistance

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Solution Overview

Problem

High contact resistance between n-AlGaN and the n electrode in ultraviolet LEDs limits the efficiency of the device, requiring a larger n electrode area and a narrower light-emitting area, which hampers the development of highly efficient ultraviolet light emitting devices.

Innovation Solution

Incorporating a contact layer made of n-AlGaN with a lower Al composition ratio between the n layer and the n electrode, where the contact area between the n electrode and the contact layer is wider than between the contact layer and the n layer, effectively reducing the resistance by using n-GaN as the contact layer material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an intermediate layer made of n-AlyGa1-yN is provided between n-AlxGa1-xN and an n electrode, then contact resistance between n-AlxGa1-xN and the n electrode is reduced, but when the Al composition ratio in n-AlGaN is high, the contact resistance cannot be sufficiently reduced and the n electrode area must be increased

Engineering Contradiction:
Improvecontact resistanceVSAvoidn electrode area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies parameter changes by introducing a contact layer with a lower Al composition ratio (0≤y<x) than the n layer (x≥0.7). This parameter change in material composition enables sufficient reduction of contact resistance between the n electrode and the high-Al-content n layer, eliminating the need to increase the n electrode area while maintaining low contact resistance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the n electrode area is increased to reduce contact resistance, then contact resistance is reduced, but the light emitting area becomes narrow

Engineering Contradiction:
Improvecontact resistanceVSAvoidlight emitting area
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The patent resolves this contradiction by changing the material parameter of the contact layer to have a lower Al composition ratio than the n layer. This enables the n electrode to maintain a smaller area while achieving low contact resistance, thereby preserving a larger light emitting area for high device efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a contact layer made of n-AlGaN with lower Al composition ratio is provided between the n layer and the n electrode, then resistance between the n layer and the n electrode is reduced, but the device structure becomes more complex

Engineering Contradiction:
ImproveresistanceVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a contact layer as an intermediary between the n layer and the n electrode. This contact layer, made of n-AlGaN with lower Al composition ratio, serves as a mediator that facilitates low-resistance electrical contact while maintaining structural simplicity through epitaxial growth, thus resolving the contradiction between reduced resistance and increased device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20230060636A1Light emitting device
Publication Date: 2023.03.02 TOYODA GOSEI CO LTD
  • US20230060636A1 patent drawing
  • US20230060636A1 patent drawing
  • US20230060636A1 patent drawing

AI summary

In an ultraviolet light emitting device made of a group III nitride semiconductor, a contact layer is provided on a reflective insulating film along a bottom surface, a side surface, and an upper surface of a hole. The contact layer and an n layer are in contact with each other via a plurality of holes. The contact layer is made of Si-doped n-GaN. A lower surface of the contact layer is in contact with the n layer, and an upper surface thereof is in contact with an n electrode. The contact layer is not in contact with the n layer except for regions of the holes. The n electrode is provided on almost the entire upper surface of the contact layer. Therefore, a contact area between the n electrode and the contact layer is wider than a contact area between the contact layer and the n layer.