UV LED Conveyor Modules for Multi-Wavelength Ink Curing
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Solution Overview
Problem
Conventional UV curing machines are limited to a single UV wavelength, requiring replacement for different wavelengths, complicating maintenance, and lack simultaneous multi-wavelength testing capabilities, with inconvenient height adjustments and separate controller installation.
Innovation Solution
An ink curing conveyor system with detachable LED modules for multiple wavelengths, adjustable height, and integrated controller, allowing easy module replacement and simultaneous multi-wavelength testing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a conventional UV curing machine uses a single wavelength UV LED, then the device structure is simple, but it cannot perform multi-wavelength testing and requires replacement for different wavelengths
Solution Approach 1:
The curing machine is divided into multiple independent UV LED modules, each emitting a different wavelength. These modules are arranged in parallel within the same device housing, allowing simultaneous multi-wavelength irradiation without requiring the entire system to be redesigned for each wavelength configuration
Solution Approach 2:
The curing machine housing and control system are designed to accommodate multiple types of UV LED modules with different wavelengths. The universal mounting structure and power distribution system allow a single device to perform multiple wavelength testing functions without requiring separate specialized machines
2Adaptability or versatility
If a conventional UV curing machine is replaced to use different wavelengths, then the wavelength can be changed, but maintenance becomes complicated and requires special training
Solution Approach 1:
Each UV LED is housed in a separate, self-contained module with its own mounting structure and electrical connections. When one module needs replacement or maintenance, only that specific module needs to be accessed and replaced, not the entire curing machine system. This modular approach eliminates the need for special training as standardization is achieved across all modules
Solution Approach 2:
The UV LED modules are designed as standardized, easily replaceable units. If a module fails or needs upgrading, it can be quickly swapped out without affecting other modules. This approach treats individual modules as replaceable components rather than requiring complex repair procedures on the entire system
3Ease of operation
If the LED module distance to subject is adjusted using conventional methods, then the distance can be changed, but it requires loosening and tightening bolts which is inconvenient
Solution Approach 1:
The LED module mounting structure incorporates an adjustable height mechanism that allows dynamic repositioning of modules along the vertical axis. This enables operators to easily adjust the distance between LED modules and the subject being tested without requiring mechanical disassembly or bolt manipulation, making the system adaptable to different testing configurations
4Ease of operation
If the controller is disposed in a separate space, then it can control the LED module, but it requires additional internal space of the conveyor
Solution Approach 1:
The controller is nested within the existing conveyor structure by utilizing the hollow interior space of the curing machine housing. This integration allows the controller to be accommodated within the already-present structural envelope rather than requiring additional external space on the conveyor system, effectively using existing void space for control electronics
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient process time reduction through optimal UV wavelength combinations, simplified module handling, and integrated controller operation, suitable for untrained users.
Implementation Method 1
an ultra-violet light emitting diode (UV-LED) that generates ultraviolet rays having different wavelengths
Implementation Method 2
UVs having various wavelengths can be simultaneously radiated
Data Source
AI summary
Provided is an ink curing conveyor including a detachable structure for LED modules to which an ultra-violet light emitting diode (UV-LED) that generates ultraviolet rays having different wavelengths has been applied, an elevation structure of an elevation body for the LED modules, a conveyor including the elevation body, and a controller installed in the conveyor so that the controller is dockable. The wavelengths of UVs that are radiated by the LED modules are different from each other. The detachable structure of the LED module includes a pair of banana plugs and a pair of banana sockets.