Light Source Module Optical Member Design for UV Fluid Treatment

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Solution Overview

Problem

Existing light source modules with multiple light sources lack an efficient optical member design that effectively corresponds to the arrangement of light sources, leading to suboptimal light distribution and illuminance.

Innovation Solution

A light source module featuring a substrate with a specific arrangement of light sources and an optical member comprising a plurality of light controllers, where the light controllers are positioned to overlap corresponding light emitting parts, allowing for collective optical control of the light sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional optical member is used with multiple light sources, then the light distribution becomes suboptimal and illuminance varies, but designing a custom optical member for each light source arrangement increases device complexity

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidoptical member design complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The optical member is divided into multiple independent light controllers, where each light controller corresponds to and optically controls a specific light source. This segmentation allows each light source to be independently optimized for its position while maintaining overall system simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each light controller is designed with specific optical characteristics tailored to its position and the corresponding light source. The light controllers have different shapes, sizes, and optical properties optimized for their local requirements, enabling uniform light distribution across the entire array while avoiding the need for a completely custom-designed optical member.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If light sources are arranged in a matrix on the substrate, then the light distribution coverage is improved, but the illuminance uniformity deteriorates without corresponding optical control

Engineering Contradiction:
Improvelight coverage areaVSAvoidilluminance uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The optical member is segmented into multiple light controllers corresponding to each light source in the matrix arrangement. Each light controller independently optimizes the light path for its associated light source, compensating for position-specific variations and ensuring uniform illuminance across the entire light coverage area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each light controller is designed with local optical characteristics optimized for its specific position in the matrix. The light controllers vary in shape, size, and optical properties according to their location, enabling uniform light distribution across different regions of the light coverage area.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution achieves improved light distribution and illuminance by optically controlling the light sources through the novel optical member design, reducing variations in illuminance and enabling a more compact module size.

Implementation Method 1

an optical member including a plurality of light controllers and disposed above the substrate with the light source interposed therebetween

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250043936A1Light source module and ultraviolet light fluid treatment device
Publication Date: 2025.02.06 NICHIA CORP
  • US20250043936A1 patent drawing
  • US20250043936A1 patent drawing
  • US20250043936A1 patent drawing

AI summary

A light source module includes a substrate having an upper surface; a light source disposed on the upper surface of the substrate; and an optical member including a plurality of light controllers and disposed above the substrate with the light source interposed therebetween. The light source includes a plurality of first light emitting parts and a plurality of second light emitting parts. The plurality of light controllers include a first light controller and a plurality of second light controllers. The first light controller overlaps one or more of the plurality of first light emitting parts in a top view. Each of the plurality of second light controllers overlaps a corresponding one of the plurality of second light emitting parts in the top view.