UV Light Irradiation Device Stacked Element Groups
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Solution Overview
Problem
Ultraviolet light-emitting devices with multiple elements on a single substrate face challenges in achieving high ultraviolet irradiation intensity per unit area, leading to insufficient curing of ultraviolet curable inks and resins.
Innovation Solution
A light irradiation device with a base having openings for light-emitting elements, lenses, and a staggered arrangement of light-emitting element groups and lenses to enhance light extraction efficiency and intensity per unit area, utilizing UV-LED elements and a refractive index-matching sealing material to increase light intensity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Use of energy by moving object
If multiple ultraviolet light-emitting elements are mounted on a single substrate to secure integrated ultraviolet irradiation energy, then the total ultraviolet irradiation energy is sufficient, but the intensity of ultraviolet irradiation per unit area is not high, causing insufficient curing
Solution Approach 1:
The patent transitions from a planar two-dimensional arrangement of light-emitting elements on a substrate to a three-dimensional stacked structure where multiple light-emitting element groups are arranged vertically across multiple layers. This dimensional change allows the light to be emitted from multiple heights, creating a more concentrated and intense ultraviolet irradiation field per unit area while maintaining sufficient integrated energy through the vertical stacking of elements.
Solution Approach 2:
The patent implements a nested structure where multiple light-emitting element groups are stacked within a vertically extended housing, with each layer containing multiple light-emitting elements arranged in a grid pattern. The light-emitting elements are nested within the housing structure, and the sealing member is nested around the entire assembly, creating a compact multi-layer configuration that increases light intensity per unit area through vertical stacking.
2Device complexity
If a conventional planar arrangement of light-emitting elements is used, then the device structure is simple, but the light intensity per unit area is insufficient for effective curing
Solution Approach 1:
The patent resolves the contradiction between structural simplicity and light intensity by introducing a vertical third dimension. Instead of expanding the device footprint horizontally, the light-emitting element groups are stacked vertically within a compact housing, maintaining a simple overall device structure while achieving high light intensity per unit area through the vertical arrangement of multiple light-emitting layers.
Solution Approach 2:
The patent combines multiple light-emitting element groups into a single integrated housing structure, merging the functions of multiple light sources into one compact unit. The housing integrates support structures, electrical connections, and sealing for all light-emitting elements, maintaining structural simplicity while achieving high light intensity through the combined output of multiple vertically stacked light-emitting groups.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution significantly increases light intensity per unit area, ensuring effective curing of ultraviolet curable inks and resins, while maintaining energy efficiency and reducing ozone generation.
Implementation Method 1
a lens 17
Implementation Method 2
an ultraviolet light-emitting element has been adopted for use as a lamp light source
Implementation Method 3
a refractive index-matching sealing material to increase light intensity
Data Source
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AI summary
There is provided a light irradiation device which is capable of exhibiting high ultraviolet irradiation intensity per unit area even in a device constructed by mounting light-emitting elements on a single substrate. A light irradiation device (1) for applying light to a target object under relative movement includes: a base (10); first light-emitting element groups (20Aa) located on an upstream side in a direction of object movement, and second light-emitting element groups (20Ab) located on a downstream side, which are arranged on one main surface (11a) of the base (10); and first lenses (17a) and second lenses (17b) which cover the respective first light-emitting element groups (20Aa) and the respective second light-emitting element groups (20Ab), respectively. An optical axis of light emitted through each of the first lenses (17a) is inclined toward the downstream side in the direction of object movement with respect to a normal to the one main surface (11a) of the base (10). An optical axis of light emitted through each of the second lenses (17b) is inclined toward the upstream side.