Integrated UV LED Lighting Module for Sterilization Without Volume Loss

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Solution Overview

Problem

Conventional UV LED-based sterilization devices compromise internal volume and efficiency due to additional space requirements for UV LEDs and electronic components, and the introduction of components that deteriorate UV light transmittance.

Innovation Solution

A multifunction LED lighting apparatus integrating UV LEDs and lighting LEDs on a substrate, with a cover that supports the module and includes features like light diffusion units and photocatalysts, allowing for efficient sterilization and deodorization while maintaining a compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional UV LED sterilization device is installed, then sterilization function is provided, but internal volume of the product is reduced

Engineering Contradiction:
Improvesterilization functionVSAvoidinternal volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent combines the UV LED sterilization module with the existing lighting module into a single integrated structure. The UV LED is mounted on the same substrate as the lighting LED, eliminating the need for separate installation space and electronic components, thereby maintaining internal volume while providing sterilization function

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lighting module is designed to serve multiple functions: general illumination and UV sterilization. By integrating the UV LED into the existing lighting module, the system achieves multi-functionality without requiring additional dedicated space for sterilization, thus resolving the volume reduction problem

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional electronic devices are added for UV LED control, then sterilization function is enabled, but volume within the sterilization device is reduced

Engineering Contradiction:
Improvesterilization functionVSAvoidvolume within sterilization device
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The control circuit for the UV LED is integrated into the existing lighting module's substrate, sharing the same electronic infrastructure. This eliminates the need for separate electronic devices and mounting space, thereby preventing volume reduction while enabling sterilization function

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases internal volume and provides high sterilization and deodorization capabilities without reducing the product's capacity, offering a combination of direct sterilization and deodorization functions while maintaining basic lighting functions.

Implementation Method 1

at least one ultraviolet (UV) LED, a substrate configured to have the at least one lighting LED and the at least one UV LED mounted thereon

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

the UV LED is installed in the place where the UV LED radiates ultraviolet rays to a fluid

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Implementation Method 3

a light diffusion unit is included in the inner surface of the cover of the first region

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 4

a photocatalyst is coated on the inner surface of the cover of the second region

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Data Source

PatentUS10245337B2Multifunction light-emitting diode lighting apparatus
Publication Date: 2019.04.02 SEOUL VIOSYS CO LTD
  • US10245337B2 patent drawing
  • US10245337B2 patent drawing
  • US10245337B2 patent drawing

AI summary

The multifunction LED lighting apparatus of the present invention includes a least one lighting LED, at least one ultraviolet (UV) LED, a substrate configured to have the at least one lighting LED and the at least one UV LED mounted thereon, and a cover disposed to face the substrate at a specific interval and configured to cover the lighting LED and the UV LED. The at least one lighting LED and the at least one UV LED are integrally mounted on the substrate and configured to form a single module of a thin sheet form, and the cover is installed to cover and support the single module placed on the inside wall of an application.