UV Nitride Light Emitter Quantum Well Structure for Low-Voltage Efficiency

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Solution Overview

Problem

Nitride semiconductor light emitting elements that emit ultraviolet light have lower light emission efficiency compared to those emitting visible light, necessitating an improvement in their design to enhance ultraviolet light emission.

Innovation Solution

A nitride semiconductor light emitting element structure comprising an n-side semiconductor layer, a p-side semiconductor layer, an active layer with specific Al composition and thickness gradients, and an electron blocking layer, where the active layer includes a first and second well layer with varying Al composition ratios and thicknesses, and the electron blocking layer is formed in contact with the second well layer before the p-side semiconductor layer, optimizing the light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional active layer structure is used in nitride semiconductor light emitting elements, then the device can be manufactured with standard processes, but the light emission efficiency for ultraviolet light remains low

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidactive layer structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The active layer is divided into multiple quantum well layers (first quantum well layer, second quantum well layer, third quantum well layer) separated by barrier layers. Each quantum well layer has specific thickness and Al composition ratios that are optimized independently to enhance ultraviolet light emission efficiency while managing device complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the active layer are assigned different Al composition ratios and thicknesses. The first quantum well layer has Al composition ratio x1, the second has x2, and the third has x3, where these ratios vary locally to optimize carrier confinement and light emission at different depths, improving overall ultraviolet emission efficiency

Inventive Principle:
Principle #3Local quality

2Loss of energy

If the Al composition ratio is increased to improve ultraviolet light emission, then the light emission efficiency improves, but the forward voltage increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidforward voltage
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The Al composition ratio is varied across different quantum well layers rather than using a uniform composition. The first quantum well layer uses Al composition ratio x1, the second uses x2, and the third uses x3, with specific relationships between these parameters optimized to balance light emission efficiency and forward voltage characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The active layer structure employs dynamic variation in Al composition ratios and layer thicknesses to optimize performance. The gradient in composition ratios across the quantum well layers creates optimal conditions for carrier injection and recombination, improving light emission efficiency while controlling forward voltage through compositional grading

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If a simpler active layer structure is used, then the manufacturing process is easier, but the ultraviolet light emission efficiency remains insufficient

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidlight emission efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The active layer is segmented into three distinct quantum well layers with barrier layers, allowing each layer to be optimized for specific functions. This segmentation enables improved ultraviolet light emission efficiency while maintaining a systematic manufacturing approach that builds upon standard epitaxial growth processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The active layer employs a composite structure combining multiple quantum well layers with different Al composition ratios and thicknesses. This composite design integrates the advantages of different material compositions to achieve high ultraviolet emission efficiency while using conventional nitride semiconductor manufacturing techniques

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described structure achieves high light emission efficiency and low forward voltage for ultraviolet light emission, addressing the inefficiencies in existing nitride semiconductor light emitting elements.

Implementation Method 1

a first well layer containing Al and emitting ultraviolet light, a second barrier layer containing Al, and a second well layer disposed in contact with the electron blocking layer, containing Al, and emitting ultraviolet light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20250006859A1Nitride semiconductor light emitting element and method of manufacturing same
Publication Date: 2025.01.02 NICHIA CORP
  • US20250006859A1 patent drawing
  • US20250006859A1 patent drawing
  • US20250006859A1 patent drawing

AI summary

A nitride semiconductor light emitting element includes: an n-side semiconductor layer; a p-side semiconductor layer; an active layer positioned between the n-side semiconductor layer and the p-side semiconductor layer; and an electron blocking layer positioned between the p-side semiconductor layer and the active layer. The active layer includes, successively from the n-side semiconductor layer side: a first barrier layer containing Al, a first well layer that contains Al and emits ultraviolet light, a second barrier layer containing Al, and a second well layer that is in contact with the electron blocking layer, contains Al, and emits ultraviolet light. An Al composition ratio of the second well layer is higher than an Al composition ratio of the first well layer. A thickness of the second well layer is less than a thickness of the first well layer.