UV Optical Isolator Using Faraday Rotation to Suppress Return Light

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Solution Overview

Problem

In semiconductor exposure apparatuses, the use of KrF and ArF excimer laser devices with wide spectrum line widths leads to chromatic aberration, reducing resolution, and existing solutions like line narrowing modules are not effective in completely eliminating return light, which degrades laser performance and stability.

Innovation Solution

An optical isolator configuration using a Faraday rotator with a Faraday material and polarizers is implemented between the oscillation stage laser and the amplifier, rotating the polarization direction of light to suppress return light without relying on durable half-wave plates, maintaining polarization direction consistency and reducing thermal load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a line narrowing module is provided in the laser resonator to narrow the spectrum line width, then the chromatic aberration is reduced, but the return light is not completely suppressed and laser performance degrades

Engineering Contradiction:
Improvespectrum line widthVSAvoidlaser performance stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The optical isolator is divided into three functional segments: a first polarizer for initial polarization, a Faraday rotator for non-reciprocal rotation, and a second polarizer for final isolation. This segmentation allows each component to perform its specific function optimally, achieving both line width control and return light suppression.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The Faraday rotator acts as an intermediary element between the two polarizers, providing non-reciprocal polarization rotation. This intermediary component enables the system to differentiate between forward and backward propagating light, achieving isolation of return light while maintaining forward light transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a conventional optical isolator with half-wave plate is used, then the polarization direction can be controlled, but the durability decreases and thermal load increases

Engineering Contradiction:
Improvepolarization controlVSAvoidcomponent durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The mechanical half-wave plate is replaced with a Faraday rotator that uses magnetic field-induced optical activity instead of mechanical rotation. This substitution eliminates the need for moving parts, improving durability and reducing thermal load while maintaining polarization control capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the control parameter from mechanical rotation angle to magnetic field strength. By applying a magnetic field to the Faraday rotator, the polarization rotation is achieved through magneto-optic effect, which is more durable and thermally stable than mechanical rotation of half-wave plates.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If KrF and ArF excimer laser devices are used for shorter wavelength exposure, then the resolution is improved, but the chromatic aberration occurs due to wide spectrum line width

Engineering Contradiction:
Improveexposure resolutionVSAvoidchromatic aberration
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The optical isolator is installed in advance in the optical path between the laser resonator and amplifier to suppress return light before it can affect the laser oscillation. This preliminary action prevents thermal fluctuations and frequency shifts that would otherwise broaden the spectrum line width and cause chromatic aberration.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses return light, maintaining polarization direction consistency and improving energy stability and line width stability in ultraviolet laser devices, thereby enhancing semiconductor exposure apparatus performance.

Implementation Method 1

a Faraday rotator using a Faraday material configured to rotate a polarization direction of light having transmitted through the first polarizer in a first rotation direction by a first rotation amount by a magnetic field

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Implementation Method 2

rotate the polarization direction in a second rotation direction opposite to the first rotation direction by a second rotation amount by optical activity or birefringence

Methodology Applied
Scientific EffectOptical activity:

Implementation Method 3

rotate the polarization direction in a second rotation direction opposite to the first rotation direction by a second rotation amount by optical activity or birefringence

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 4

a first polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to incident light having a wavelength of ultraviolet and linear polarization to be 0.9 or more

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS20230375847A1Optical isolator, ultraviolet laser device, and electronic device manufacturing method
Publication Date: 2023.11.23 GIGAPHOTON INC
  • US20230375847A1 patent drawing
  • US20230375847A1 patent drawing
  • US20230375847A1 patent drawing

AI summary

An optical isolator includes a first polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to incident light having a wavelength of ultraviolet and linear polarization to be 0.9 or more, a Faraday rotator using a Faraday material configured to rotate a polarization direction of light having transmitted through the first polarizer in a first rotation direction by a first rotation amount by a magnetic field and rotate the polarization direction in a second rotation direction opposite to the first rotation direction by a second rotation amount by optical activity or birefringence, and a second polarizer arranged such that a transmission axis thereof is set to cause a normalized transmittance with respect to the incident light having transmitted through the Faraday rotator to be 0.9 or more.