UV Water Treatment Baffle Plate Layout

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Solution Overview

Problem

Conventional ultraviolet radiation water treatment systems face issues with high capital costs, accessibility challenges, fouling material removal difficulties, and low disinfection efficiency, particularly in large-scale municipal and potable water treatment plants, due to the need for numerous lamps and complex equipment maintenance in open channel systems.

Innovation Solution

The implementation of vertically disposed baffle plates upstream and downstream of radiation source assemblies in an open channel fluid treatment system, allowing for a stable fluid level and convenient storage and servicing of cleaning systems without disrupting fluid flow, along with the integration of submersible ballasts for efficient operation and diagnostics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fully enclosed chamber design with UV lamps is used, then fluid treatment is provided, but capital cost is high and accessibility to submerged equipment is difficult

Engineering Contradiction:
Improvefluid treatment effectivenessVSAvoidaccessibility to submerged equipment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The reactor is divided into multiple compartments with individual lamp arrays in each compartment. Each compartment can be independently accessed and maintained, allowing submerged equipment to be serviced without draining the entire reactor or shutting down the complete system. This segmentation enables localized maintenance while maintaining overall system operation.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional closed reactors are used, then fluid treatment is achieved, but removal of fouling materials from equipment is difficult

Engineering Contradiction:
Improvefluid treatment effectivenessVSAvoidremoval of fouling materials
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

Sleeve cleaners are positioned to contact the lamp sleeves before the fluid flow carries fouling materials past the lamps. The cleaners pre-clean the sleeves, preventing fouling accumulation that would otherwise require difficult maintenance. This preliminary cleaning action maintains optimal UV transmission without requiring reactor shutdown or complex maintenance procedures.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conventional closed reactors are used, then fluid treatment is provided, but fluid disinfection efficiency is relatively low

Engineering Contradiction:
Improvefluid treatment capabilityVSAvoidfluid disinfection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system transitions from enclosed chamber designs to open channel configurations, fundamentally changing the hydraulic parameters and flow dynamics. This allows for optimized residence time distribution and improved UV exposure conditions, achieving higher disinfection efficiency at increased flow rates without requiring proportional increases in lamp power.

Inventive Principle:
Principle #35Parameter changes

4Ease of repair

If full redundancy of equipment is required for maintenance, then wetted components can be replaced, but system complexity and cost increase

Engineering Contradiction:
Improvemaintenance capabilityVSAvoidequipment redundancy requirement
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

By dividing the reactor into independently accessible compartments, the system allows maintenance of individual lamp arrays without requiring replacement or shutdown of entire reactor sections. Each compartment functions as an independent maintenance zone, eliminating the need for full system redundancy while maintaining continuous treatment capacity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures uniform UV exposure, reduces the number of lamps required, decreases maintenance costs, and enhances the system's efficiency and accessibility, making it more cost-effective and practical for large-scale water treatment.

Implementation Method 1

ultraviolet (UV) radiation water treatment system

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Data Source

PatentEP2054346B1Fluid treatment system
Publication Date: 2017.04.05 TROJAN TECH INC
  • EP2054346B1 patent drawing
  • EP2054346B1 patent drawing
  • EP2054346B1 patent drawing

AI summary

There is described a fluid treatment system. The fluid treatment system comprises: an open channel for receiving a flow of fluid and a fluid treatment zone. The fluid treatment zone comprising a plurality of elongate radiation source assemblies orientated such that: (i) a longitudinal axis of each radiation source assembly is transverse to a direction of fluid flow through the fluid treatment zone, and (ii) an end of each radiation source assembly is disposed above a predetermined maximum height of fluid flow in the open channel. A first baffle plate is disposed upstream of the fluid treatment zone. The first baffle plate is positioned such that a distal end thereof is below the predetermined maximum height of fluid flow in the open channel. In a preferred embodiment, the present fluid treatment system provides for an area in which a cleaning system for the radiation source assemblies can be "parked" when not in use. In the so- called "parked" position, the cleaning system may be readily accessed for servicing and the like without affecting the flow of fluid through the fluid treatment zone and a fluid treatment system. This is as significant advantage of the fluid treatment system.