UVC Durable Filter for Mask Decontamination

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Solution Overview

Problem

Current filters used in masks are not UVC transmissive and are vulnerable to degradation by UVC radiation, leading to ineffective decontamination and shortened filter lifespans, allowing pathogens to hide and survive within the filter material.

Innovation Solution

A UVC durable and transmissive filter system integrated with UVC LEDs that emits UVC radiation to disinfect captured pathogens, ensuring the filter remains effective for extended periods without degrading, with a duty cycle and dosing protocol to optimize energy use and pathogen inactivation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current filters are used in masks, then they can capture aerosol particles, but they are not UVC transmissive and are vulnerable to degradation by UVC radiation

Engineering Contradiction:
Improvefilter effectivenessVSAvoidfilter material stability under UVC
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The filter material parameters are changed to achieve both high UVC transmissivity and UVC durability. Specifically, the material is selected to have UVC transmissivity greater than 60%, preferably greater than 80%, and most preferably greater than 90%, while simultaneously maintaining resistance to UVC-induced degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The filter uses a composite structure combining multiple layers including a UVC-transmissive and UVC-durable membrane material such as polytetrafluoroethylene (PTFE), polyethylene terephthalate (PET), or glass, which provides both filtration capability and UVC radiation resistance

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If UVC radiation is applied to disinfect the filter, then pathogens can be inactivated, but the filter material degrades and lifespan is shortened

Engineering Contradiction:
Improvepathogen inactivationVSAvoidfilter lifespan
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The filter material is selected to be inherently resistant to UVC radiation, converting what would normally be a harmful degrading factor into a beneficial disinfection mechanism. The material's UVC durability allows the UVC LED to effectively inactivate pathogens without compromising the filter's structural integrity or lifespan

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If UVC transmissive filter material is used, then UVC radiation can reach pathogens, but the filter may not be durable under continuous UVC exposure

Engineering Contradiction:
ImproveUVC transmissivityVSAvoidfilter durability under UVC
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The filter material parameters are optimized to achieve both high UVC transmissivity and UVC durability. Specifically, the material is selected to have UVC transmissivity greater than 60%, preferably greater than80%, and most preferably greater than 90%, while simultaneously maintaining resistance to UVC-induced degradation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The UVC filter system achieves a 90% reduction in pathogens, maintaining filter integrity and extending its lifespan by ensuring UVC radiation reaches all parts of the filter, effectively inactivating captured pathogens while minimizing energy consumption.

Implementation Method 1

UVC light penetrates the cells of microorganisms and disrupts the structure of their DNA and RNA. This disruption prevents the microorganism from surviving and/or reproducing, rendering it inactive and no longer pathogenic.

Methodology Applied
Scientific EffectUVC radiation: Radiation

Implementation Method 2

UVC light penetrates the cells of microorganisms and disrupts the structure of their DNA and RNA

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Implementation Method 3

a filter configured to capture aerosol particles. The filter may be formed from a material that is UVC durable and UVC transmissive

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS20220226531A1UVC durable filter
Publication Date: 2022.07.21 CRYSTAL IS INC
  • US20220226531A1 patent drawing
  • US20220226531A1 patent drawing
  • US20220226531A1 patent drawing

AI summary

A system includes a mask having a filter. The filter is configured to capture aerosol particles. The filter may be formed from a material that is UVC durable and UVC transmissive. The system also includes a UVC LED configured to emit UVC radiation into the filter.