UVC Air Sterilizer Serpentine Flow Path

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Solution Overview

Problem

Existing air purifying systems using ultraviolet-C (UVC) light for sterilization suffer from suboptimum energy use, limited flow rates, and uneven UVC dose distribution due to turbulence and inefficient design, particularly in battery-powered and large-scale applications.

Innovation Solution

A UVC air treatment system is designed to minimize turbulence and maximize UVC energy utilization by using highly reflective surfaces, optimizing photon paths, and incorporating efficient nozzles and diffusers to ensure uniform UVC exposure across all air flowing through the chamber, with features like free vortex flow and photocatalytic materials to recover kinetic energy and utilize stray photons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If turbulent flow is used to enhance mixing and pathogen exposure, then pathogen sterilization effectiveness improves, but UVC energy utilization efficiency deteriorates due to short radiation paths and reflections

Engineering Contradiction:
Improvepathogen sterilization effectivenessVSAvoidUVC energy utilization efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Instead of using turbulent flow to enhance pathogen exposure, the patent inverts the approach by using laminar flow with extended residence time. The serpentine flow path and parallel plate geometry ensure that air moves in an orderly manner, allowing UVC photons to effectively sterilize pathogens without relying on turbulence. This inversion resolves the contradiction by achieving sterilization through controlled laminar flow rather than chaotic turbulent mixing.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent transitions from a conventional single-dimension vertical flow chamber to a two-dimensional serpentine flow path between parallel plates. This dimensional change extends the radiation path length without increasing chamber volume, allowing UVC photons to expose pathogens more effectively while maintaining laminar flow conditions and reducing energy loss through unnecessary reflections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If chamber size is reduced to compact the device, then device portability improves, but permissible air flow rate deteriorates due to short UVC radiation path

Engineering Contradiction:
Improvedevice compactnessVSAvoidair flow rate
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent employs a serpentine flow path between parallel plates that effectively uses two-dimensional space within a compact volume. The air flow follows a winding path that maximizes the UVC radiation exposure distance without increasing the overall chamber dimensions, thereby maintaining both compactness and high air flow rate capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The serpentine flow path introduces curvature to the air flow trajectory, forcing air to follow a winding route between the parallel plates. This curved path extends the residence time and radiation path length within a compact chamber, enabling high air flow rates while maintaining effective UVC sterilization.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Productivity

If high air flow rate is used to increase productivity, then air purification throughput improves, but UVC dose uniformity deteriorates due to turbulence

Engineering Contradiction:
Improveair purification throughputVSAvoidUVC dose uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

Instead of relying on turbulence to ensure uniform pathogen exposure, the patent inverts the approach by designing a laminar flow system where uniform velocity distribution is achieved through the serpentine geometry and parallel plate configuration. This allows high air flow rates to be maintained while ensuring consistent UVC dosing across all air streams.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent applies local quality control by designing the flow distribution at the inlet to ensure uniform velocity profiles across the parallel plates. The serpentine geometry and inlet configuration are specifically engineered to create consistent flow conditions in different regions of the chamber, ensuring uniform UVC dose distribution throughout the entire air stream at high flow rates.

Inventive Principle:
Principle #3Local quality

4Reliability

If spiral flow with intentional turbulence is used to enhance pathogen exposure, then sterilization effectiveness improves, but aerodynamic efficiency deteriorates with irrecoverable kinetic energy loss

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidaerodynamic efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent inverts the conventional approach by eliminating intentional turbulence and using laminar flow instead. The serpentine flow path between parallel plates achieves effective pathogen exposure through extended residence time and controlled flow geometry rather than through kinetic energy dissipation in turbulent eddies, thereby maintaining high aerodynamic efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

Instead of accepting kinetic energy loss from turbulence as an unavoidable consequence of enhanced mixing, the patent converts the situation by using the pressure gradient in the serpentine flow path to drive laminar flow that achieves effective sterilization without energy-wasting turbulence. The controlled flow geometry transforms what would be harmful energy dissipation into useful extended residence time for UVC exposure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves higher UVC intensity and flow rates while minimizing energy loss, ensuring all air receives a consistent UVC dose, thereby enhancing germicidal effectiveness and reducing operational costs and noise.

Implementation Method 1

UVC light for germicidal purpose

Methodology Applied
Scientific EffectUltraviolet radiation: Light

Implementation Method 2

UVC radiation to numerous unnecessary reflections and attenuation

Methodology Applied
Scientific EffectGermicidal effect: Photoionisation

Implementation Method 3

highly reflective surfaces, optimizing photon paths

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

free vortex flow and photocatalytic materials to recover kinetic energy

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Implementation Method 5

free vortex flow

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 6

photocatalytic materials to recover kinetic energy and utilize stray photons

Methodology Applied
Scientific EffectPhotocatalysis: Catalysis

Implementation Method 7

photocatalytic materials

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Data Source

PatentUS20230181787A1Ultraviolet Air Sterilizer
Publication Date: 2023.06.15 OBERMEYER HENRY K
  • US20230181787A1 patent drawing
  • US20230181787A1 patent drawing
  • US20230181787A1 patent drawing

AI summary

The present invention discloses improved ultraviolet air sterilizers. In accordance with this invention the mean reflected light path of each photon is maximized while turbulence is suppressed in order to uniformly UVC expose all conveyed pathogen particles. This invention discloses novel means of maximizing the utilization of blower power and UVC lamp power toward the destruction of pathogens. The resulting efficiencies facilitate the construction of high flow rate air sterilization systems for large buildings while also facilitating the miniaturization of UVC air sterilization systems for incorporation into personal protective equipment (PPE).