UV-IR Absorbing Filter Composition for Imaging Sensors

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Solution Overview

Problem

Existing near-infrared cut filters for solid-state imaging sensors require complex production processes involving dielectric multilayer films and lack adequate moisture resistance, leading to suboptimal spectral sensitivity and optical properties that deviate from human visual sensitivity.

Innovation Solution

A UV- and IR-absorbing composition comprising a phosphonic acid, copper ion, phosphoric acid ester, and alkoxysilane monomer, applied as a film on a transparent dielectric substrate, forming an absorbing layer with improved moisture resistance and spectral sensitivity alignment with human visual sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dielectric multilayer film is used to achieve near-infrared reflection, then the optical filter can block near-infrared light, but the production process becomes complicated and requires vacuum deposition apparatus

Engineering Contradiction:
Improvenear-infrared blocking performanceVSAvoidproduction process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the near-infrared blocking function from the complex dielectric multilayer film structure and implements it through a simple organic compound layer containing copper coordination compounds. This eliminates the need for vacuum deposition apparatus and complex multi-layer structures while maintaining the near-infrared blocking performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive and complex dielectric multilayer films with a simple, inexpensive organic compound layer that can be applied through conventional coating methods. This approach uses readily available materials and simple processing steps, making the production process accessible without specialized equipment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Device complexity

If a simple organic compound layer is used without dielectric multilayer film, then production becomes simpler, but the transmission region becomes too wide allowing unwanted near-infrared and ultraviolet light transmission

Engineering Contradiction:
Improveproduction process simplicityVSAvoidspectral selectivity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by designing the organic compound layer with copper coordination compounds that specifically target and absorb near-infrared wavelengths. The molecular structure of these compounds is tailored to have electronic transitions that correspond to near-infrared energy levels, providing selective blocking at this specific wavelength range while maintaining simplicity in the overall structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by adjusting the molecular structure of the organic compounds to control the absorption characteristics. By modifying the ligand types and copper coordination geometries, the absorption spectrum can be fine-tuned to block near-infrared light effectively while maintaining a simple single-layer structure without dielectric multilayers.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional near-infrared cut filters are used, then near-infrared blocking is achieved, but moisture resistance is insufficient leading to optical property degradation

Engineering Contradiction:
Improvenear-infrared blocking functionVSAvoidmoisture resistance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates a composite material system by combining organic compounds with copper ions to form coordination compounds. This composite structure provides both the near-infrared blocking function through the copper coordination complex and improved moisture resistance through the stable coordination bonds between copper and the organic ligands, creating a more robust filter layer.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a simple, effective method to produce UV- and IR-absorbing filters with enhanced moisture resistance and spectral sensitivity matching human visual sensitivity, reducing production complexity and optical deviations.

Implementation Method 1

an absorber formed by a phosphonic acid represented by formula (a) and copper ion... wherein the absorber absorbs ultraviolet light and infrared light

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

an alkoxysilane monomer... having a siloxane bond formed by a hydrolysis reaction and a condensation reaction

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 3

a siloxane bond formed by a hydrolysis reaction and a condensation reaction

Methodology Applied
Scientific EffectCondensation reaction: Condensation

Data Source

PatentUS11535726B2Ultraviolet- and infrared-absorbing composition and ultraviolet- and infrared-absorbing filter
Publication Date: 2022.12.27 NIPPON SHEET GLASS CO LTD
  • US11535726B2 patent drawing
  • US11535726B2 patent drawing
  • US11535726B2 patent drawing

AI summary

A UV-IR-absorbing composition according to the present invention includes: an absorber formed by a phosphonic acid represented by the following formula (a) and copper ion, the absorber being dispersed in the UV-IR-absorbing composition; a phosphoric acid ester allowing the absorber to be dispersed; a matrix resin; and an alkoxysilane monomer.