V-Shaped Cavity Gate Structure for Lower-Capacitance RF ICs

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Solution Overview

Problem

Conventional integrated circuit (IC) structures with planar gate devices face limitations in achieving smaller gate width, reduced capacitance, and enhanced radio frequency (RF) performance, particularly in low noise amplifier applications.

Innovation Solution

The IC structure incorporates a V-shaped cavity in a semiconductor substrate with a gate structure that includes a gate dielectric layer, spacers, and a gate electrode fully within the cavity, featuring substantially vertical sides and a V-shaped bottom surface, which allows for a smaller gate width and increased RF performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If conventional gate structures are used, then manufacturing is simpler, but gate width is larger and capacitance is higher

Engineering Contradiction:
Improvegate widthVSAvoidgate structure complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The gate structure transitions from a planar two-dimensional configuration to a three-dimensional structure fully contained within a V-shaped cavity. The cavity etched into the substrate creates vertical depth, allowing the gate electrode to be positioned below the substrate surface while maintaining control over the channel. This dimensional change enables smaller gate width and reduced capacitance without compromising manufacturing feasibility through established semiconductor fabrication processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional planar devices are used, then device structure is simpler, but radio frequency performance is lower

Engineering Contradiction:
Improveradio frequency performanceVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The V-shaped cavity introduces a vertical dimension to the device architecture, submerging the gate structure below the substrate surface. This three-dimensional configuration reduces parasitic capacitance and improves radio frequency performance by isolating the high-frequency signal path from surface effects and reducing coupling between adjacent devices. The complex V-shaped geometry is achieved through standard semiconductor etching and deposition processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The gate structure is nested within the V-shaped cavity, with the gate electrode, gate dielectric, and spacers contained entirely within the cavity boundaries. This nesting arrangement protects the sensitive gate region from external interference, reduces parasitic effects, and improves RF performance while maintaining a compact footprint suitable for integrated circuit fabrication.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Loss of energy

If gate structure is fully within V-shaped cavity, then capacitance is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
ImprovecapacitanceVSAvoidcavity formation precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The V-shaped cavity geometry is defined by specific etching parameters including etch depth, sidewall angle, and cavity width that are optimized to achieve the desired capacitance reduction. By controlling these geometric parameters through precise etching processes, the design achieves lower parasitic capacitance while maintaining manufacturability through standard semiconductor fabrication capabilities.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240178290A1IC structure with gate electrode fully within v-shaped cavity
Publication Date: 2024.05.30 GLOBALFOUNDRIES US INC
  • US20240178290A1 patent drawing
  • US20240178290A1 patent drawing
  • US20240178290A1 patent drawing

AI summary

An integrated circuit (IC) structure includes a V-shaped cavity in a semiconductor substrate. A source region and a drain region are on opposing sides of the V-shaped cavity. A gate structure includes a gate dielectric layer, spacers, and a gate electrode on the gate dielectric layer between the spacers. The gate structure is fully within the V-shaped cavity. The IC structure provides a switch that finds advantageous application as part of a low noise amplifier. The IC structure provides a smaller gate width, decreased capacitance, increased gain and increased radio frequency (RF) performance compared to planar devices or devices without the gate structure fully within V-shaped cavity.