V-Shaped Cavity Gate Structure for Lower Capacitance RF Switches

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Solution Overview

Problem

Conventional integrated circuit (IC) structures with planar gate devices face limitations in achieving smaller gate width, reduced capacitance, and enhanced radio frequency (RF) performance, particularly in low noise amplifier applications.

Innovation Solution

The IC structure incorporates a V-shaped cavity in a semiconductor substrate with a gate structure that includes a gate dielectric layer, spacers, and a gate electrode fully within the cavity, featuring substantially vertical sides and a V-shaped bottom surface, which allows for a smaller gate width and increased RF performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a planar gate device structure is used, then the device structure is simple and easy to manufacture, but the gate width cannot be reduced further and capacitance cannot be decreased

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidgate width reduction capability
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent transitions from a planar (2D) gate structure to a V-shaped cavity structure that utilizes the third dimension (vertical depth). The gate electrode is positioned within the V-shaped cavity, allowing the gate width to be reduced while maintaining electrical performance. This dimensional change enables continued scaling of the device despite the complexity increase.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If a planar gate device structure is used, then the manufacturing process is straightforward, but capacitance remains high and RF performance is limited

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidRF performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

By introducing the V-shaped cavity that extends vertically into the substrate, the patent reduces the effective gate width and consequently the capacitance. This dimensional transition from planar to recessed structure enables improved RF performance and lower noise figures, which are critical for high-frequency applications.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the geometric parameters of the gate structure by forming it within a V-shaped cavity rather than on a planar surface. This parameter change includes reducing the gate width, adjusting the gate depth, and modifying the overall shape, all of which contribute to reduced capacitance and enhanced RF performance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the gate structure is placed fully within the V-shaped cavity, then gate width is reduced and RF performance is enhanced, but the device complexity increases

Engineering Contradiction:
ImproveRF performanceVSAvoidgate structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure is nested within the V-shaped cavity, with the gate electrode positioned inside the recessed region. This nesting approach allows the gate to be fully contained within the cavity structure, achieving reduced gate width and improved RF performance while organizing the complex components in a hierarchical manner.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Productivity

If the gate electrode has vertical sides with V-shaped bottom surface, then the gate width is minimized, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvegate width minimizationVSAvoidgate electrode geometry precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The gate electrode features an asymmetric geometry with substantially vertical sides and a V-shaped bottom surface that conforms to the cavity shape. This asymmetric design allows the gate width to be minimized at the top while maintaining structural integrity at the bottom, achieving compact dimensions without requiring excessive manufacturing precision throughout the entire structure.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentEP4376092A1IC structure with gate electrode fully within v-shaped cavity
Publication Date: 2024.05.29 GLOBALFOUNDRIES US INC
  • EP4376092A1 patent drawingFigure 1
  • EP4376092A1 patent drawingFigure 2~3
  • EP4376092A1 patent drawingFigure 4~5

AI summary

An integrated circuit (IC) structure includes a V-shaped cavity in a semiconductor substrate. A source region and a drain region are on opposing sides of the V-shaped cavity. A gate structure includes a gate dielectric layer, spacers, and a gate electrode on the gate dielectric layer between the spacers. The gate structure is fully within the V-shaped cavity. The IC structure provides a switch that finds advantageous application as part of a low noise amplifier. The IC structure provides a smaller gate width, decreased capacitance, increased gain and increased radio frequency (RF) performance compared to planar devices or devices without the gate structure fully within V-shaped cavity.