V-Ribbed Belt Molding Reduces Canvas Stretching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing molding method for producing V-ribbed belts results in a high coefficient of friction and noise due to excessive stretching and roughening of the canvas, requiring special canvas with polyurethane elastic yarn, which is costly and has low heat resistance, leading to early abrasion.

Innovation Solution

A method involving a cylindrical shaped structure with ridges made of uncrosslinked rubber, covered with fabric material, is molded and crosslinked in a belt mold with compression layer-shaping grooves, reducing rubber flow and canvas stretching, allowing for the use of inexpensive canvas with reduced stretchability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the existing molding method is used to produce V-ribbed belts, then the ribs are formed by pushing the canvas, but the canvas becomes excessively stretched and roughened, causing high friction and noise

Engineering Contradiction:
Improverib shapeVSAvoidcanvas surface quality
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The canvas is pre-stretched in a controlled manner before the molding process. The pre-stretching device applies uniform tension to the canvas in advance, so that when the ribs are formed during molding, the canvas is less likely to be excessively stretched and roughened. This preliminary preparation action prevents the harmful effect of excessive stretching during the molding process.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If special canvas with polyurethane elastic yarn is used to prevent canvas roughening, then the canvas can resist stretching, but the cost increases and heat resistance decreases

Engineering Contradiction:
Improvecanvas surface qualityVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention changes the physical parameters of the canvas by pre-stretching it to a specific tension and degree before molding. This parameter change (pre-applied tension) allows the use of ordinary canvas instead of expensive special canvas, while still preventing excessive stretching and roughening during the molding process. The pre-stretching creates optimal initial conditions that eliminate the need for costly material modifications.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If special canvas with polyurethane elastic yarn is used, then canvas stretching is reduced, but the polyurethane degrades at high temperatures, causing early belt abrasion

Engineering Contradiction:
Improvecanvas surface qualityVSAvoidbelt durability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The invention replaces the expensive polyurethane elastic yarn (which has poor heat resistance) with ordinary canvas that is pre-stretched. The pre-stretching provides the necessary tension control without relying on heat-sensitive elastic materials. This substitution eliminates the reliability problem of polyurethane degradation while maintaining the benefit of controlled canvas stretching.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Shape

If the canvas is locally stretched during molding, then the ribs are formed, but rubber flows into the roughened texture and seeps to the belt surface, increasing friction

Engineering Contradiction:
Improverib formationVSAvoidfriction and noise
Core Design Contradiction:
ShapeVSObject-generated harmful factors

Solution Approach 1:

The canvas is pre-stretched uniformly before molding, creating a stable base that resists excessive local stretching during rib formation. This preliminary preparation prevents the canvas surface from becoming roughened, thereby preventing rubber from seeping into the texture and reducing friction and noise generation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces a V-ribbed belt with reduced rubber seepage and noise, using a simple and cost-effective process without the need for special canvas, ensuring durability and performance in various temperature environments.

Implementation Method 1

crosslinking the shaped structure set in the belt mold through heating and pressing the shaped structure toward the belt mold, the crosslinking involving integration of the shaped structure with the fabric material

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Data Source

PatentUS10532528B2Method for producing v-ribbed belt
Publication Date: 2020.01.14 BANDO CHEM IND LTD
  • US10532528B2 patent drawing
  • US10532528B2 patent drawing
  • US10532528B2 patent drawing

AI summary

A shaped structure and a fabric material are set in a belt mold such that the shaped structure and the fabric material are respectively positioned inside and outside with respect to each other. While each of compression layer-forming portions comprised of ridges of the shaped structure covered with the fabric material is fitted in an associated one of compression layer-shaping grooves of the belt mold, the shaped structure is pressed toward the belt mold and heated to be crosslinked, and integrated with the fabric material, thereby molding a cylindrical belt slab. The belt slab is cut into ring-shaped pieces having two or more of the compression layer-forming portions.