V-Shaped Conductor Current Sensor with Magnetoresistive Elements

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Solution Overview

Problem

Current current sensors face challenges in miniaturization and achieving high sensitivity and stability, particularly with the use of giant magnetoresistive elements in U-shaped conductor lines, which limit their ability to detect currents with precision and accuracy.

Innovation Solution

The design incorporates a V-shaped or straight-line conductor line with pairs of magnetoresistive elements arranged to optimize current magnetic field interaction, allowing for reduced distances between elements while maintaining sufficient field intensity, and uses a bridge circuit configuration to measure current based on voltage differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If magnetoresistive elements are arranged on parallel portions of a U-shaped conductor line, then the sensor can detect current magnetic fields, but the distance between elements must be large to avoid magnetic field interaction, preventing miniaturization

Engineering Contradiction:
Improvesensor sizeVSAvoidcurrent detection precision
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent inverts the conventional U-shaped conductor line configuration by using a V-shaped conductor line. This inversion changes the spatial relationship between the conductor and magnetoresistive elements, allowing elements to be placed on the V-shaped arms where magnetic field interaction is reduced, enabling miniaturization while maintaining detection precision

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent employs asymmetric V-shaped conductor line configuration instead of symmetric U-shaped configuration. The V-shape creates different spatial paths for current flow, which reduces magnetic field coupling between adjacent magnetoresistive elements, allowing closer placement and smaller sensor size without compromising measurement accuracy

Inventive Principle:
Principle #4Asymmetry

2Volume of moving object

If magnetoresistive elements are placed close together, then the sensor can be miniaturized, but magnetic field interaction between elements increases, reducing detection accuracy

Engineering Contradiction:
Improvesensor sizeVSAvoiddetection stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

By inverting from U-shaped to V-shaped conductor configuration, the patent creates a geometry where closely spaced magnetoresistive elements on the V-arms experience reduced magnetic field interaction, enabling miniaturization while maintaining detection stability

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent applies local quality by positioning magnetoresistive elements specifically on the V-shaped arms where the magnetic field distribution provides optimal detection conditions with reduced interaction, rather than uniformly distributing them across a U-shaped structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a more compact and precise current measurement with reduced measurement errors due to temperature differences, improving sensitivity and stability compared to traditional U-shaped designs.

Implementation Method 1

a giant magnetoresistive element developing a Giant Magneto-Resistive effect (hereinafter referred to as GMR element) is arranged in a current magnetic field generated by the control current instead of the Hall element in order to detect its gradient

Methodology Applied
Scientific EffectGiant Magneto-Resistive effect: Magnetoresistance

Implementation Method 2

a conductor line that generates a current magnetic field when current flows, capable of detecting a change in the current with high sensitivity

Methodology Applied
Scientific EffectElectromagnetic field generation: Magnetic Field

Data Source

PatentUS7902811B2Current sensor
Publication Date: 2011.03.08 TDK CORP
  • US7902811B2 patent drawing
  • US7902811B2 patent drawing
  • US7902811B2 patent drawing

AI summary

The present invention provides a current sensor of smaller and simpler configuration, capable of measuring a current to be detected with high precision and stability. A current sensor has a V-shaped conductor line and a pair of magnetoresistive elements disposed along with the conductor line so that a resistance value of one of the magnetoresistive elements changes in a direction opposite to that of resistance-value-change of the other magnetoresistive element according to current magnetic fields produced by a current to be detected flowing through the conductor line.