V20 Engine Firing Sequence for Torsional Vibration Reduction

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Solution Overview

Problem

The development of four-stroke reciprocating piston engines with 20 cylinders in a V configuration poses challenges in selecting suitable firing sequences and crankshaft configurations due to increased complexity in torsional dynamics, vibration, and gas exchange processes, with existing knowledge lacking for V20 engines.

Innovation Solution

Optimized firing sequences and crankshaft configurations are introduced for both counter-clockwise and clockwise rotations, featuring centrally symmetrical or quasi-centrally symmetrical designs, which reduce torsional vibrations, load on crankshaft bearings, and operating vibrations, and allow for the use of less expensive materials and simpler vibration dampers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the number of cylinders is increased to 20 in a V configuration, then the power output and productivity are improved, but the torsional dynamics and vibration complexity increase significantly

Engineering Contradiction:
Improvepower outputVSAvoidtorsional dynamics complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The 20-cylinder V-engine is segmented into two banks of 10 cylinders each, with each bank further divided into groups that fire in a specific sequence. This segmentation allows the complex 20-cylinder system to be managed through modular firing sequences (e.g., A1-B3-A4-B9-A8-B5-A2-B1-A5-B4-A10-B8-A7-B2-A3-B6-A9-B10-A6-B7), reducing the overall torsional dynamics complexity while maintaining high power output.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a traditional firing sequence is used in a V20 engine, then the engine can operate, but the load on crankshaft bearings and operating vibrations increase

Engineering Contradiction:
Improveengine operationVSAvoidload on crankshaft bearings
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent implements a periodic firing sequence where cylinders are ignited in a carefully planned cycle that distributes combustion events evenly throughout the engine operation. The sequence ensures that cylinders from both banks fire alternately with specific intervals (e.g., A1 fires, then B3 after a controlled interval, then A4, etc.), creating periodic action that balances the periodic forces on the crankshaft and reduces peak bearing loads.

Inventive Principle:
Principle #19Periodic action

3Reliability

If expensive materials and complex vibration dampers are used, then the fatigue strength and service life are improved, but the construction costs increase

Engineering Contradiction:
Improvefatigue strengthVSAvoidconstruction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent converts the potentially harmful torsional vibrations and dynamic loads into a beneficial design feature by using the optimized firing sequence to naturally balance the forces. Instead of requiring expensive vibration dampers and high-strength materials to counteract vibrations, the firing sequence itself creates a balancing effect where the periodic combustion forces from different cylinder banks counterbalance each other, reducing peak loads and allowing the use of less expensive materials.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Ease of operation

If the V angle and crank star configuration are optimized, then the vibration dynamics are improved, but the design complexity increases

Engineering Contradiction:
Improvevibration dynamicsVSAvoiddesign complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent systematically varies and optimizes critical design parameters including the V angle between cylinder banks, the crank star configuration (arrangement of crank throws), and the firing sequence order. By changing these parameters in a coordinated manner, the design achieves optimized vibration dynamics where the geometric arrangement of cylinders and cranks works synergistically with the firing sequence to minimize vibrations, rather than treating each parameter in isolation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10260412B2Four-stroke reciprocating piston engine in a V configuration having 20 cylinders
Publication Date: 2019.04.16 LIEBHERR MACHINES BULLE
  • US10260412B2 patent drawing
  • US10260412B2 patent drawing
  • US10260412B2 patent drawing

AI summary

The present disclosure relates to a four-stroke reciprocating piston engine in a V configuration having 20 cylinders, having a counter-clockwise direction of rotation, having an ignition timing control which fires the cylinders A1 to A10 and B1 to B10 in at least one of the following firing sequences, wherein the direction of rotation and the cylinder numbering are defined in accordance with DIN ISO 1204:a) A1-B3-A4-B9-A8-B5-A2-B1-A5-B4-A10-B8-A7-B2-A3-B6-A9-B10-A6-B7 b) A1-B3-A4-B9-A8-B6-A2-B1-A5-B4-A10-B8-A7-B2-A3-B5-A9-B10-A6-B7 c) A1-B2-A5-B8-A9-B4-A3-B1-A7-B6-A10-B9-A6-B3-A2-B7-A8-B10-A4-B5 d) A1-B2-A5-B8-A9-B4-A3-B1-A7-B5-A10-B9-A6-B3-A2-B7-A8-B10-A4-B6 e) A1-B2-A6-B8-A9-B4-A3-B1-A7-B6-A10-B9-A5-B3-A2-B7-A8-B10-A4-B5 f) A1-B2-A6-B8-A9-B4-A3-B1-A7-B5-A10-B9-A5-B3-A2-B7-A8-B10-A4-B6 g) A1-B3-A4-B9-A8-B5-A2-B1-A6-B4-A10-B8-A7-B2-A3-B6-A9-B10-A5-B7 h) A1-B3-A4-B9-A8-B6-A2-B1-A6-B4-A10-B8-A7-B2-A3-B5-A9-B10-A5-B7 i) A1-B2-A4-B8-A2-B6-A8-B10-A6-B7-A10-B9-A7-B3-A9-B5-A3-B1-A5-B4 j) A1-B4-A3-B9-A7-B5-A2-B1-A5-B3-A10-B7-A8-B2-A4-B6-A9-B10-A6-B8 k) A1-B4-A3-B9-A7-B6-A2-B1-A5-B3-A10-B7-A8-B2-A4-B5-A9-B10-A6-B8 l) A1-B4-A3-B9-A7-B5-A2-B1-A6-B3-A10-B7-A8-B2-A4-B6-A9-B10-A5-B8 m) A1-B4-A3-B9-A7-B6-A2-B1-A6-B3-A10-B7-A8-B2-A4-B5-A9-B10-A5-B8.