Optical Compensation for VA Liquid Crystal Phase Shift

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing liquid crystal projector devices with vertical alignment type panels face challenges in achieving high contrast due to light leakage and luminance irregularity, primarily caused by pre-tilting of liquid crystals, which results in phase shifts that are difficult to compensate using conventional optical compensation methods.

Innovation Solution

An optical compensation device comprising a first unit generating a phase difference with equal amount and reverse sign for tilted light across a range of incidence angles, and a second unit providing in-plane phase difference, with adjustable optical compensation plates to optimize luminance and contrast, including the option for integration with the liquid crystal panel or polarization plates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If an O plate is used to compensate for phase shift in VA type liquid crystal panels, then the phase shift compensation is achieved, but the slope angle of the N1 axis is limited to 45-60 degrees which does not match the pre-tilting angle of liquid crystal (several degrees)

Engineering Contradiction:
Improvephase shift compensation accuracyVSAvoidadjustability of slope angle
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The optical compensation plate is divided into multiple layers: a negative C plate layer and one or more O plate layers. Each layer can be independently designed and optimized, allowing the O plate layers to have small slope angles matching the liquid crystal pre-tilting angle while the negative C plate provides the necessary phase compensation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining negative C plate and O plate materials. The negative C plate (with negative optical axis inclination) and O plate (with positive optical axis inclination) work together to achieve both phase shift compensation and luminance irregularity correction, overcoming the limitations of using a single material type.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If a negative C plate is disposed obliquely to compensate for phase shift, then the phase shift is offset, but the device complexity increases due to oblique deposition requirements

Engineering Contradiction:
Improvephase shift compensationVSAvoidoptical compensation device structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Instead of tilting the substrate or deposition chamber to create an oblique C plate, the invention uses a normally deposited negative C plate combined with O plate layers. This inverts the approach by achieving oblique compensation effects through material selection and layer configuration rather than geometric tilting.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The invention uses O plate layers that replicate the compensation function needed for tilted light paths, but achieve it through refractive index design rather than physical tilting. This creates an optical equivalent that is easier to manufacture.

Inventive Principle:
Principle #26Copying

3Ease of manufacture

If the N1 axis slope of the O plate is set to 45-60 degrees for manufacturing feasibility, then the deposition process is simplified, but the pre-tilting angle mismatch causes insufficient phase shift compensation

Engineering Contradiction:
Improvedeposition process feasibilityVSAvoidphase shift compensation accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The invention changes the critical parameter from slope angle to layer thickness and refractive index. By adjusting the thickness of the negative C plate and O plate layers, and selecting appropriate refractive indices, the desired phase compensation is achieved without relying on large slope angles, thus maintaining manufacturing feasibility while improving compensation accuracy.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If conventional optical compensation methods are used for VA type liquid crystal panels, then the manufacturing process is simple, but luminance irregularity occurs due to pre-tilting induced phase shifts

Engineering Contradiction:
Improvecompensation method simplicityVSAvoidluminance uniformity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention employs a composite optical compensation plate combining negative C plate and O plate layers. This composite structure simultaneously addresses phase shift compensation and luminance irregularity suppression, maintaining manufacturing simplicity while significantly improving display uniformity and contrast ratio.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively compensates for phase differences in tilted light, reducing luminance irregularity and enhancing contrast in black displays, thereby improving image quality and miniaturizing the optical system.

Implementation Method 1

an optical compensation plate configured to generate a phase difference in light passing through the optical compensation plate, the phase difference having a substantially equal amount and a reverse sign to a phase difference occurring from the liquid crystal panel

Methodology Applied
Scientific EffectPhase difference generation through birefringence: Birefringence

Implementation Method 2

When an optical axis of the optical medium is oriented in a direction tilted with respect to a propagation direction of light, the optical medium generates a phase difference in the light with a specific sign

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS11754882B2Optical compensation device and liquid crystal display device
Publication Date: 2023.09.12 SONY GROUP CORP
  • US11754882B2 patent drawing
  • US11754882B2 patent drawing
  • US11754882B2 patent drawing

AI summary

An improvement in image quality is achieved by compensating for a phase difference occurring in tilted light to achieve an improvement in contrast while suppressing luminance irregularity when in black display.An optical compensation device includes: a first optical compensation unit configured to generate a phase difference that has a substantially equal amount and a reverse sign in light with each incidence angle within a predetermined incidence angle range on a vertical alignment type liquid crystal panel with respect to a phase difference occurring from the liquid crystal panel; and a second optical compensation unit configured to generate a phase difference in an in-plane direction. The first optical compensation unit can appropriately compensate for a phase difference occurring in tilted light passing through a liquid crystal panel and the second optical compensation unit can suppress luminance irregularity when in black display.