Modular Vaccine Storage Monitoring With Swappable Wireless Modules

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Solution Overview

Problem

Existing environmental monitoring systems for climate-sensitive products like vaccines and medications lack flexibility in communication methods and efficient configuration, leading to inefficiencies and potential failures in maintaining optimal storage conditions.

Innovation Solution

A modular environmental monitoring device with interchangeable communication modules (Wi-Fi, 900 MHz, BLUETOOTH) and a main platform board, enabling flexible configuration and wireless configuration of multiple devices, along with data logging and alert systems to ensure compliance with standards like the CDC's Vaccine for Children program.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wireless environmental monitoring system is used to monitor storage conditions, then temperature and humidity can be tracked regularly with alerts for out-of-range conditions, but the system lacks flexibility in communication methods and efficient configuration capabilities

Engineering Contradiction:
Improvemonitoring reliabilityVSAvoidcommunication flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The monitoring device is designed with multiple communication modules (Wi-Fi, 900 MHz, BLUETOOTH) that can be selectively activated, allowing the same device to serve multiple communication purposes and adapt to different facility requirements without requiring separate devices for each communication method

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system allows dynamic configuration where communication methods and monitoring parameters can be adjusted and reconfigured based on changing requirements, enabling the system to adapt from static to flexible operation modes as needed

Inventive Principle:
Principle #15Dynamics

2Reliability

If traditional environmental monitoring systems are deployed, then basic temperature monitoring is achieved, but configuration and setup processes are inefficient and time-consuming

Engineering Contradiction:
Improvemonitoring coverageVSAvoidconfiguration time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system enables configuration copying where settings from one monitoring device can be replicated to multiple other devices, allowing rapid deployment of consistent monitoring configurations across multiple storage units without manually configuring each device individually

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system allows preconfiguration of monitoring parameters and communication settings before deployment, so that when devices are deployed to multiple locations, they are already optimized and ready to operate immediately, reducing on-site configuration time

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple monitoring devices are deployed across facilities, then comprehensive coverage is achieved, but maintenance and management become more complex

Engineering Contradiction:
Improvemonitoring coverageVSAvoidsystem management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system merges multiple monitoring devices into a unified networked system where all devices can be managed centrally, allowing comprehensive facility coverage while simplifying management through centralized control rather than handling each device separately

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12604121B2Monitoring environmental conditions of storage units for vaccines and other climate sensitive products
Publication Date: 2026.04.14 COPELAND COLD CHAIN LP
  • US12604121B2 patent drawing
  • US12604121B2 patent drawing
  • US12604121B2 patent drawing

AI summary

Disclosed are exemplary embodiments of environmental monitoring devices for monitoring one or more environmental conditions (e.g., temperature, humidity, carbon dioxide, oxygen, pressure, etc.) of storage units, such as storage units for vaccines, medications, and other climate sensitive products, etc. Also disclosed are exemplary methods of selectively configuring an environmental monitoring device for wireless communication by selectively connecting a communication module, from a plurality of different wireless communication modules, with an expansion port/connector of a printed circuit board of the environmental monitoring device. Further disclosed are exemplary methods of copying a configuration of a first environmental monitoring device to at least one or more other more environmental monitoring devices over a wireless communication link.