Vacuum Cleaner Battery Airflow Cooling Without Separate Charging Station

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Solution Overview

Problem

Existing battery-operated devices require separate charging stations with integrated cooling, increasing production costs and limiting cooling efficiency, as they often lack effective temperature control during operation.

Innovation Solution

Integrating a high-performance vacuum generator into a vacuum cleaner to control battery temperature by directing an air stream through the battery compartment, allowing for both cooling and warming, and incorporating a dual-function vacuum generator for efficient temperature management and dirt suction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a separate charging station with integrated cooling is used for battery-operated devices, then battery temperature control is achieved, but production costs increase and device portability is reduced

Engineering Contradiction:
Improvebattery temperature controlVSAvoidseparate charging station required
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines the charging station functionality and battery cooling system into the vacuum cleaner housing itself. The vacuum cleaner includes a battery compartment that serves as an integrated charging station with air flow paths that direct cooling air to the battery during both operation and charging, eliminating the need for external cooling equipment.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If small cooling fans are used in handheld devices, then device size is reduced, but cooling output becomes insufficient

Engineering Contradiction:
Improvedevice sizeVSAvoidcooling output
Core Design Contradiction:
Volume of moving objectVSPower

Solution Approach 1:

Instead of relying on electric fans for cooling, the patent utilizes the vacuum cleaner's existing air suction and exhaust pneumatic system to provide cooling air flow to the battery. The vacuum generator creates pressure differentials that drive air through cooling channels around the battery, providing high cooling output without requiring additional fan motors.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Temperature

If high-performance vacuum generator is integrated into vacuum cleaner, then battery temperature control is improved, but device weight increases

Engineering Contradiction:
Improvebattery temperature controlVSAvoidvacuum cleaner weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The vacuum generator serves dual functions: it provides the primary vacuum cleaning function by suctioning dirt through the filter, and simultaneously creates air flow through the battery compartment to cool the battery during operation and charging. This multi-functionality eliminates the need for separate cooling fans or air pumps, avoiding additional weight.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages battery temperature within the vacuum cleaner, reducing production costs and enhancing cooling efficiency while allowing for cost-effective production and efficient operation.

Implementation Method 1

a vacuum generator (5) that serves to generate an air stream (A) along a flow path (A) and wherein the battery (4) or the battery compartment (3) is arranged in the flow path (A) of the air stream (A)

Methodology Applied
Scientific EffectAir stream flow: Convection

Implementation Method 2

the at least one battery (4) or the at least one battery compartment (3) is arranged in the flow path (A) of the air stream (A)... effectively manages battery temperature... enhancing cooling efficiency

Methodology Applied
Scientific EffectForced convection cooling: Forced Convection

Data Source

PatentUS8997311B2Vacuum cleaner with a temperature-controlled battery
Publication Date: 2015.04.07 HILTI AG
  • US8997311B2 patent drawing
  • US8997311B2 patent drawing
  • US8997311B2 patent drawing

AI summary

A vacuum cleaner (1) having a housing (2, 2′) and at least one battery (4) arranged therein, and/or at least one battery compartment (3) that serves to hold at least one battery (4). The vacuum cleaner (1) has a vacuum generator (5) that serves to generate an air stream along a flow path (A), wherein the at least one battery (4) or the at least one battery compartment (3) is arranged in said flow path (A).