Vacuum Suction Tool Brush Cleaner for Hygienic Dust Removal

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Solution Overview

Problem

Existing vacuum cleaners with rotating brushes face issues in safely and hygienically removing entangled dust, as previous solutions either spread dust or require high pull-out forces, and may not effectively prevent dust from escaping during the removal process.

Innovation Solution

A suction tool design featuring a rotating brush with a dust removing mechanism that includes a first remover guided axially within a gap and a second remover that contacts the brush tip, allowing for efficient and sanitary removal of dust without spreading it, and reducing the pull-out force required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the rotating brush is removed to remove dust, then dust can be removed, but dust may be spread or directly touched by hand which is not sanitary, and the cutter blade may be touched which is not safe

Engineering Contradiction:
Improvedust removal operationVSAvoidsanitation and safety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The dust removing means acts as an intermediary tool between the user's hand and the dust/cutter blade. It includes a holder with a dust removing portion that contacts the rotating brush to remove dust, allowing dust removal without direct hand contact with dust or the cutter blade, thus solving the sanitation and safety issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the dust removing means is brush bristles, then dust can be removed, but the bristles bend in pull-out direction which causes dust to flow out and increases pull-out force

Engineering Contradiction:
Improvedust removal operationVSAvoidpull-out force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The dust removing portion is designed with specific physical parameters: it has a predetermined shape that fits within gaps of the rotating brush, and its material hardness is controlled to be harder than the rotating brush material. This allows effective dust removal without bending, reducing pull-out force and preventing dust escape.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the cutter blade is used to remove thread-like dust, then dust can be removed, but the cutter blade may be touched which is not safe

Engineering Contradiction:
Improvedust removal effectivenessVSAvoidsafety
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The dust removing means serves as a safe intermediary that performs the dust removal function without exposing the user to the cutter blade. The holder structure allows the dust removing portion to contact the rotating brush while keeping the cutter blade retracted or protected, eliminating direct user contact with the sharp blade.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If the rotating brush is pulled out for dust removal, then dust can be removed, but the rotating brush is pulled in an unstable manner which increases pull-out force

Engineering Contradiction:
Improvebrush removal operationVSAvoidpull-out force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The dust removing means is designed to work with the rotating brush in its installed position, utilizing the brush's own structure (gaps between cleaning bodies) to guide and stabilize the removal process. The predetermined shape of the dust removing portion fits within these gaps, providing stability and reducing the force needed for operation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9220384B2Suction tool for vacuum cleaner
Publication Date: 2015.12.29 MITSUBISHI ELECTRIC CORP
  • US9220384B2 patent drawing
  • US9220384B2 patent drawing
  • US9220384B2 patent drawing

AI summary

There is provided a suction tool for a vacuum cleaner that can easily remove dust entangled around a rotating brush with a small force in a sanitary manner with clean hands without spreading dust.The suction tool includes dust removing means 39 for removing dust adhering to a rotating brush 30, the dust removing means 39 includes a first remover that has substantially the same shape as a trough 34 between cleaning bodies 33 or between cleaning body holding portions 32 of the rotating brush 30, and is guided in an axial direction of the rotating brush 30 within the trough 34.