Vacuum Cleaner Brushroll Control for Adaptive Floor Cleaning

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Solution Overview

Problem

Existing vacuum cleaners lack advanced control mechanisms for optimizing brushroll and suction motor operations based on different floor types, leading to inefficient cleaning and increased user effort.

Innovation Solution

A vacuum cleaner system with wireless communication capabilities between a user-controlled electronic device and the vacuum cleaner, featuring a brushroll sensor, transmitter, receiver, and controller that adjust the brushroll motor speed and suction based on sensed parameters like pressure and torque, allowing for adaptive operation on various floor surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a vacuum cleaner operates with fixed brushroll speed and suction power, then the device structure remains simple, but cleaning efficiency decreases on different floor types

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The vacuum cleaner employs a dynamic control system that automatically adjusts brushroll speed and suction power based on detected floor type. The controller receives input from floor type sensors and modifies operational parameters in real-time, transforming a static system into an adaptive one that optimizes cleaning performance across different surfaces without requiring manual intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms where sensors detect floor type characteristics and transmit this information to the controller. The controller then adjusts brushroll and suction motor operations based on this feedback, creating a closed-loop control system that continuously optimizes cleaning efficiency according to actual operating conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If the vacuum cleaner automatically adjusts brushroll speed and suction power, then cleaning performance optimizes, but user control capability decreases

Engineering Contradiction:
Improvecleaning performanceVSAvoiduser control flexibility
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The vacuum cleaner performs self-adjustment of operational parameters based on autonomous floor type detection. The system independently determines the appropriate brushroll speed and suction power levels without requiring user input or decision-making, enabling the device to optimize its own performance automatically while maintaining full user capability to override settings if desired.

Inventive Principle:
Principle #25Self-service

3Productivity

If floor type detection and automatic adjustment systems are added, then cleaning efficiency improves, but device complexity increases

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidsensor and control system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control system is designed to perform multiple functions: detecting floor type, determining appropriate operational parameters, adjusting brushroll speed, and controlling suction power. By integrating these functions into a single multi-functional controller, the system achieves high cleaning efficiency across different floor types while minimizing the overall complexity that would result from separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11503972B2Vacuum cleaner and vacuum cleaning system in wireless communication with a user-controlled electronic device
Publication Date: 2022.11.22 TECHTRONIC FLOOR CARE TECH LTD
  • US11503972B2 patent drawing
  • US11503972B2 patent drawing
  • US11503972B2 patent drawing

AI summary

A vacuum cleaner includes a base defining a suction chamber, a brushroll driven by a brushroll motor, a transmitter and a receiver both of which are in wireless communication with a user-controlled electronic device, and a controller in communication with the transmitter, the receiver, the brushroll sensor, and the floor sensor. The controller controls the brushroll motor. The controlling the brushroll motor includes controlling the brushroll motor to a first value or a second value based on a user selected factor.