Vacuum Bulb Self-Centering Coil Spring Assembly

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Solution Overview

Problem

Existing vacuum interrupter assembly methods face challenges in maintaining concentricity of bulb elements with the bulb body, particularly during temperature rise cycles, leading to misalignment and reduced dielectric strength, which complicates manufacturing and increases costs.

Innovation Solution

A self-centering assembly using a coil spring with distributed turns that contacts both the bulb element and the bulb body, providing elasticity for 'cold' and 'hot' centering without reducing dielectric strength, and featuring an inclined helical design to absorb thermal expansion and deviations, ensuring robust and precise alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If elastic strips or embossments are used as centering systems, then centering of bulb elements is achieved, but the dielectric strength of the bulb is reduced due to triple points and openings

Engineering Contradiction:
Improvecentering precisionVSAvoiddielectric strength
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The patent applies this principle by using a flexible membrane with integrated elastic fingers instead of rigid elastic strips. The membrane structure eliminates triple points and openings that compromise dielectric strength, while the elastic fingers provide the necessary centering force through controlled flexibility. This resolves the contradiction by maintaining centering precision without creating weak points in the dielectric barrier.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs composite construction by integrating multiple functional elements (membrane, elastic fingers, centering protrusions) into a unified structure. The combination of flexible membrane material with elastic finger elements creates a composite system that simultaneously provides mechanical centering and maintains dielectric integrity, avoiding the need for separate centering components that would create openings.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If elastic strips are used for centering, then centering is achieved, but costly installation steps such as soldering are required

Engineering Contradiction:
Improvecentering precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent merges the centering function with the bulb element structure itself by integrating elastic fingers directly into the membrane that forms part of the bulb assembly. This eliminates the need for separate centering components and costly installation steps like soldering, as the centering elements are factory-integrated and require no additional assembly operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated elastic fingers provide self-centering functionality that automatically adjusts during assembly without requiring external intervention or costly installation procedures. The centering action occurs naturally through the elastic deformation of the pre-positioned fingers, eliminating the need for skilled labor or expensive soldering steps.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If dents are used for centering, then centering during hot cycles is achieved, but centering during cold transport operations cannot be guaranteed

Engineering Contradiction:
Improvehot centeringVSAvoidcold centering reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies dynamics by using elastic fingers that can dynamically adjust their deformation state based on temperature and mechanical conditions. During cold transport, the fingers remain flexible enough to accommodate shocks and maintain centering. During hot cycles, the same fingers adapt to thermal expansion while maintaining centering precision, providing reliable centering across all operational conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes parameter changes by designing elastic fingers with specific material and geometric properties that allow them to function effectively across a wide temperature range. The elastic modulus and dimensional parameters are optimized so that the fingers provide adequate centering force both at ambient temperature during transport and at elevated temperatures during operation, eliminating the need for separate cold and hot centering mechanisms.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If precise positioning of centering elements is required, then centering accuracy is improved, but device complexity and adjustment constraints increase

Engineering Contradiction:
Improvecentering accuracyVSAvoidadjustment constraints
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements self-service through elastic fingers that automatically position and adjust themselves during assembly without requiring precise pre-positioning or complex adjustment mechanisms. The elastic deformation naturally guides the fingers to their optimal centering positions, providing high centering accuracy while minimizing device complexity and eliminating the need for skilled adjustment operations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coil spring-based centering system ensures concentricity both before and after temperature cycles, reducing manufacturing tolerances and costs, while maintaining dielectric performance and preventing off-centering during transport and assembly.

Implementation Method 1

a self-centering assembly for a vacuum interrupter (20, 30, 40) comprising: a vacuum bulb element (21, 31, 41) intended to be centered relative to the axis of at least one bulb body part (11, 12) when it is mounted in said bulb body part (11, 12), a centering system adapted to center the vacuum bulb element (21, 31, 41) relative to the axis of the bulb body (10), the system comprising at least one coil spring (25, 35, 45) whose turns are distributed along a guideline of the spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the thermal expansion of these bulb elements during these temperature rises can cause misalignment with respect to the axis of symmetry

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP2960921B1Self-centring assembly for a vacuum tube and vacuum tube
Publication Date: 2017.04.12 SCHNEIDER ELECTRIC IND SAS
  • EP2960921B1 patent drawing
  • EP2960921B1 patent drawing
  • EP2960921B1 patent drawing

AI summary

The invention relates to a self-centering assembly (20, 30, 40) for a vacuum bulb (1) comprising a bulb element (21, 31, 41) intended to be centered with respect to the axis of at least one portion of the bulb body (11, 12), and a centering system adapted for centering the bulb element (21, 31, 41) with respect to the portion (11, 12) of the bulb body. The centering system comprises at least one coiled spring (25, 35, 45) whose coils are distributed along a guideline of the spring (25, 35, 45). The spring (25, 35, 45) and its guide line are adapted so that, during the assembly of the vacuum bulb (1), several coils of the spring (25, 35, 45) are interposed between the bulb element (21, 31, 41) and the bulb body portion (11, 12). The invention also relates to a vacuum bulb (1) and a method for assembling such a vacuum bulb (1).