Dual-Sided Vacuum Carrier for Composite Panel Tooling

The layup mandrel is designed to serve multiple functions: it acts as both the forming tool during composite layup and as a positioning tool during post-cure processes such as inspection and scanning. This multi-functionality eliminates the need for separate dedicated tools and areas for post-cure operations, thereby substantially reducing the production area footprint while maintaining positioning accuracy.

The part remains secured to the layup mandrel through post-cure processes such as inspection and scanning before being removed for further processing. This preliminary positioning action ensures the part maintains its precise dimensional accuracy and orientation during critical post-cure operations, preventing flexing and deformation that would occur if the part were removed earlier.

The patent replaces the traditional mechanical shimming process with a digital scanning and mapping system. The layup mandrel with integrated positioning features enables precise digital mapping of part surfaces, which then guides automated or semi-automated assembly processes. This substitution of mechanical shimming with digital measurement and control reduces both the time required and the resources needed while maintaining or improving surface mapping accuracy.

The inspection process is merged with the positioning system by integrating scanning capabilities directly onto or in conjunction with the layup mandrel. The part remains securely positioned on the mandrel during inspection, and the mandrel's positioning features ensure that the part maintains its precise orientation and location. This merging eliminates the need to remove and reposition the part, thereby preventing flexing and deformation that would compromise machining accuracy.