Vacuum Cleaner Drum Brush Cooling Structure for Heat Dissipation

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Solution Overview

Problem

Vacuum cleaners with drum brushes face heat management issues due to the driver being installed inside, which generates heat and requires an efficient cooling solution to maintain performance.

Innovation Solution

A cooling structure is implemented within the cleaner, utilizing a suction chamber, inlet, and outlet duct to circulate outside air through the drum brush, with an impeller enhancing airflow, to effectively dissipate heat generated by the driver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the driver is installed inside the drum brush to reduce the size of the brush head, then the size of the brush head is reduced, but heat is generated inside the drum brush requiring cooling structures

Engineering Contradiction:
Improvebrush head sizeVSAvoidheat generation inside drum brush
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The driver is nested inside the drum brush, with the drum brush rotatably enclosing the driver. This nesting arrangement allows the driver to be positioned within the existing drum brush structure, minimizing the overall brush head volume while maintaining driver functionality for driving the drum brush

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

A cooling structure is introduced as an intermediary system between the heat-generating driver and the external environment. The cooling structure includes air inlet paths and outlet paths that facilitate heat dissipation from the driver without requiring external cooling components, thus maintaining compact brush head dimensions while managing thermal generation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a cooling structure is added to cool the driver inside the drum brush, then heat dissipation is improved, but the device complexity increases

Engineering Contradiction:
Improvecooling efficiency of driverVSAvoidcooling structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling structure is designed to perform multiple functions: it cools the driver, maintains compact brush head dimensions, and integrates with the existing drum brush and housing structure. The air inlet paths and outlet paths are configured to utilize existing structural elements, allowing the cooling function to be achieved without adding separate complex cooling systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling structure utilizes the natural airflow generated by the cleaner's operation to cool the driver. Air is drawn through inlet paths, passes over the driver to absorb heat, and exits through outlet paths without requiring additional fans or active cooling mechanisms. This self-service approach achieves effective cooling while minimizing structural complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables rapid cooling of the drum brush, improving its operational efficiency and reducing the risk of overheating, thus enhancing the overall cleaning performance.

Implementation Method 1

negative pressure may be formed inside the suction chamber, outside air of the brush head may enter the brush head through the inlet by the negative pressure formed inside the suction chamber

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

An impeller configured to improve a flow of air entered the inlet and passing through the inside of the drum brush may be provided inside the drum brush

Methodology Applied
Scientific EffectAir flow enhancement: Impeller

Data Source

PatentUS20230248195A1cleaner
Publication Date: 2023.08.10 SAMSUNG ELECTRONICS CO LTD
  • US20230248195A1 patent drawing
  • US20230248195A1 patent drawing
  • US20230248195A1 patent drawing

AI summary

A cleaner includes: a main body; a connection pipe having one end connectible to the main body; and a brush head connectible to an other end of the connection pipe The brush head includes: an suction inlet formed therein, a drum brush detachably installed inside the brush head, a driver configured to drive the drum brush; a suction chamber formed inside the brush head and communicating with the suction inlet; a first cover covering one side of the brush head, the first cover having an inlet formed therein and through which air enters inside of the drum brush is formed in the first cover; and a second cover covering an other side of the brush head to seal inside of the brush head, the second cover having an outlet duct formed therein through which air cooled the inside of the drum brush is discharged to the suction chamber.