Vacuum cleaner filter bag for a hand vacuum cleaner
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Solution Overview
Problem
Existing vacuum cleaner filter bags for hand-held and stick vacuum cleaners, particularly cordless models, face challenges in providing sufficient filter surface area within limited space and ensuring easy handling and removal, with existing designs often resulting in incomplete unfolding and difficulty in expanding to fit various geometries.
Innovation Solution
A vacuum cleaner filter bag design featuring a base element, a cover element with an inflow opening, and intermediate elements made of nonwoven fabric that are connected in a zigzag manner, allowing expansion only in the axial direction, preventing radial expansion and facilitating easy insertion and removal, while optimizing the use of available space.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If a filter bag with multiple side pleats is used to increase filter surface area, then the filter surface area is improved, but the bag becomes difficult to unfold and insert into the vacuum cleaner
Solution Approach 1:
The patent transitions from radial pleating (side-gusseted design) to axial pleating (top-down folding). The intermediate elements are folded along the axial direction toward the base element, creating a compact stack that unfolds axially during operation. This dimensional change in folding direction allows the bag to be easily inserted in a compact state while still achieving large filter surface area when unfolded.
Solution Approach 2:
The intermediate elements are nested between the base element and the cover element in a compact folded state, similar to nested dolls. The alternating connection pattern creates a telescopic structure where multiple layers are compressed into a small space for insertion, then expand axially during use to provide the required filter surface area.
2Adaptability or versatility
If the filter bag is designed to expand radially to fit various geometries, then adaptability to different geometries is improved, but the bag becomes difficult to remove from the vacuum cleaner
Solution Approach 1:
The patent creates a dynamic structure where the intermediate elements can alternately connect at their outer edges and at their inner edges (at the through-openings). This alternating connection pattern allows the bag to expand axially in a controlled manner during operation, adapting to the vacuum cleaner's geometry, while preventing radial expansion that would cause wedging and difficult removal.
Solution Approach 2:
The filter bag is segmented into multiple intermediate elements connected in an alternating pattern between the base and cover elements. This segmentation allows independent control of expansion in different directions, enabling axial expansion for geometry adaptation while constraining radial expansion to prevent removal difficulties.
3Area of stationary object
If a large filter surface area is provided within limited space, then the filtration performance is improved, but the bag requires complex folding structures that are difficult to unfold
Solution Approach 1:
The patent simplifies the folding structure by changing the folding direction from radial (side pleats) to axial (top-down folds). The intermediate elements are folded axially toward the base element and connected in an alternating pattern, creating a simple compact stack that unfolds automatically in one direction during operation, reducing structural complexity while maintaining large filter surface area.
Data Source
Figure 1~4B
AI summary
The invention comprises a vacuum cleaner filter bag comprising a base element (1), a cover element (2) wherein an inlet opening is provided in the cover element (2) and a retaining plate (3) at least partially surrounding the inlet opening is connected to the cover element (2), and at least four intermediate elements (4) arranged between the base element (1) and the cover element (2), each comprising a through-opening (8) aligned with the inlet opening of the cover element (2), wherein the intermediate elements (4) are designed as filter elements and each comprise a nonwoven fabric and/or a fibrous nonwoven, wherein the intermediate element (4) directly adjoining the base element (1) is connected to the base element (1) along the outer edge of the intermediate element (4) or along the edge (9) of the through-opening (8).and wherein adjacent intermediate elements (4) are alternately connected along the edge (9) of the passage openings (8) and along their outer edge (6).