Vacuum Cleaner Mist Dispenser for Dust Agglomeration and Odor Control

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Solution Overview

Problem

Vacuum cleaners often fail to completely remove dirt from the airstream, and the re-entrainment of separated dirt and fine dust plumes during emptying of the dirt cup pose challenges in maintaining cleanliness and odor control.

Innovation Solution

The integration of an odor neutralizer and dust plume abatement system within the vacuum cleaner, which includes a mist generator and aerosol dispenser, dispenses a mist into the working air path upstream of the dirt separation/collection module, utilizing the suction source to pull the mist into the module and neutralize odors while agglomerating dust, thereby improving dirt separation and reducing dust plumes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a dirt separator is used to remove dirt from the working airstream, then dirt separation is improved, but fine dust may be re-entrained in the working airstream

Engineering Contradiction:
Improvedirt separation efficiencyVSAvoiddust re-entrainment
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The aerosol dispenser dispenses mist into the working air path upstream of the dirt separator before the air enters the separator. This preliminary action of adding mist to the airstream helps agglomerate fine dust particles before separation, preventing their re-entrainment downstream while maintaining effective dirt separation

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the dirt cup is removed from the vacuum cleaner for emptying, then ease of operation is improved, but plumes of fine dust may be released

Engineering Contradiction:
Improvedirt cup emptyingVSAvoidfine dust plumes
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The aerosol dispenser is positioned to dispense mist into the working air path upstream of the dirt separator, creating a mist environment in the dirt cup before emptying occurs. This preliminary action causes fine dust to agglomerate with the mist, significantly reducing dust plumes when the dirt cup is removed and emptied

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If the aerosol dispenser is integrated upstream of the dirt separator, then dust agglomeration is improved, but device complexity increases

Engineering Contradiction:
Improvedust agglomerationVSAvoidsystem integration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The aerosol dispenser system is integrated into the existing vacuum cleaner housing and working air path structure. The same aerosol dispenser mechanism serves multiple functions: dispensing mist upstream of the separator for dust agglomeration, and the system leverages the existing suction source and air flow paths, reducing the need for separate dedicated components and simplifying overall system integration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively neutralizes odors and abates dust plumes within the vacuum cleaner, enhancing the cleaning process by ensuring better dirt separation and reducing re-entrainment of dust during emptying, leading to improved cleanliness and user safety.

Implementation Method 1

utilizing the suction source to pull the mist into the module

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

agglomerating dust, thereby improving dirt separation and reducing dust plumes

Methodology Applied
Scientific EffectAgglomeration: Coagulation

Data Source

PatentUS11766158B2Vacuum cleaner
Publication Date: 2023.09.26 BISSELL INC
  • US11766158B2 patent drawing
  • US11766158B2 patent drawing
  • US11766158B2 patent drawing

AI summary

A vacuum cleaner includes an odor neutralizer and dust plume abatement system. The odor neutralizer and dust plume abatement system delivers a mist to a working air path of the vacuum cleaner, such as at or upstream of a working air treatment assembly defining a portion of the working air path.