Vacuum Cleaner Side Brush Accessory for Floor-Wall Edge Cleaning

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Solution Overview

Problem

Vacuum cleaners, including stickvacs and robotic models, face challenges in effectively cleaning edges between floor surfaces and upright surfaces due to the width of their cleaning heads and insufficient dirt pickup capabilities, requiring additional tools for thorough edge cleaning.

Innovation Solution

A cleaning accessory with a rotatable cleaning brush and bar system, featuring flexible cleaning elements that can engage and disengage from the surface, and a drive mechanism for synchronized rotation, allowing for improved edge cleaning by adapting to the edge geometry and enhancing dirt pickup efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a wide floor cleaning head is used to clean floors efficiently, then the cleaning width is improved, but the ability to clean edges at the junction of floor and upright surfaces deteriorates

Engineering Contradiction:
Improvecleaning widthVSAvoidedge cleaning capability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The cleaning device is divided into separate functional components: a main floor cleaning head and detachable side cleaning brushes. This segmentation allows the main head to maintain its wide cleaning width while the separate side brushes can be positioned independently to clean edges at floor-wall junctions, resolving the contradiction between wide cleaning coverage and effective edge cleaning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cleaning device is designed with multi-functionality by incorporating both floor cleaning and edge cleaning capabilities in a single accessory. The side cleaning brushes can be attached to the main cleaning head to enable edge cleaning, making one accessory capable of performing multiple cleaning functions (floor and edge), thereby eliminating the need for separate tools and improving both cleaning width and edge cleaning capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional cleaning tools are used to clean edges properly, then the edge cleaning capability is improved, but the device complexity and cleaning time increase

Engineering Contradiction:
Improveedge cleaning capabilityVSAvoidnumber of cleaning tools
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The side cleaning brushes are merged with the main floor cleaning head to form a single integrated accessory. This combination allows users to clean both floors and edges with one tool, reducing the number of separate cleaning tools needed and simplifying the overall device complexity while maintaining effective edge cleaning capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cleaning accessory is designed as a universal tool that performs both floor cleaning and edge cleaning functions. By integrating edge cleaning capability into the main cleaning head, the device becomes multi-functional, eliminating the need for separate crevice tools or edge cleaning accessories, thereby reducing device complexity and the number of tools required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If additional cleaning tools are used for edge cleaning, then the edge cleaning capability is improved, but the cleaning time increases

Engineering Contradiction:
Improveedge cleaning capabilityVSAvoidcleaning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

By merging edge cleaning brushes with the main floor cleaning head into a single integrated accessory, users can clean both floors and edges simultaneously in one continuous motion. This eliminates the need to switch between different tools and reduces the total cleaning time while maintaining effective edge cleaning capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The multi-functional cleaning accessory allows users to perform both floor and edge cleaning with a single tool, enabling continuous cleaning operations without tool changes. This universality reduces the time lost in switching accessories and improves overall cleaning efficiency while ensuring thorough edge cleaning.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Extent of automation

If a robotic vacuum cleaner with side brushes is used, then the automation is improved, but the dirt pickup capability deteriorates due to insufficient motor power

Engineering Contradiction:
ImproveautomationVSAvoiddirt pickup capability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The cleaning accessory is designed with local quality by positioning side cleaning brushes at specific locations where edges are encountered. The brushes are strategically placed to engage with floor-wall junctions, ensuring that dirt pickup capability is enhanced at critical edge areas. This localized approach to cleaning ensures effective dirt removal at edges while maintaining automation, addressing the limitation of robotic vacuums with insufficient motor power for effective edge cleaning.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient edge cleaning in a single pass, reducing the need for multiple cleaning tools and improving dirt pickup along edges by ensuring the flexible cleaning elements engage and disengage appropriately, thus enhancing overall cleaning effectiveness.

Implementation Method 1

the at least one flexible cleaning element is configured to rotate and engage with a surface to be cleaned

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a drive mechanism coupled to the rotatable cleaning bar

Methodology Applied
Scientific EffectMechanical transmission: Gear

Data Source

PatentUS11678781B1Vacuum cleaner and cleaning accessory for a vacuum cleaner
Publication Date: 2023.06.20 BLACK & DECKER CORP
  • US11678781B1 patent drawing
  • US11678781B1 patent drawing
  • US11678781B1 patent drawing

AI summary

A cleaning accessory for a vacuum cleaner comprises a housing. A rotatable cleaning brush is rotatably mounted to the housing. The rotatable cleaning brush has at least one flexible cleaning element projecting outwards from a side of the housing. The at least one flexible cleaning element is configured to rotate and engage with a surface to be cleaned. A rotatable cleaning bar rotatably is mounted within the housing and the rotatable cleaning brush is rotatably coupled to the rotatable cleaning bar. At least a portion of the rotatable cleaning brush is seated within the rotatable cleaning bar or a drive mechanism coupled to the rotatable cleaning bar.