Surface cleaning apparatus

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Solution Overview

Problem

Conventional surface cleaning apparatuses, such as upright and canister vacuum cleaners, face limitations in maneuverability and usability in smaller or crowded areas, as they often require separate movement of components, which can be cumbersome and inefficient.

Innovation Solution

A surface cleaning apparatus comprising a portable cleaning unit with a suction motor operable on both DC and AC power, removably mounted on a wheeled base with a dual motor design, allowing for increased airflow and maneuverability when mounted and reduced weight when handheld, featuring a cyclonic separation stage and a removable dirt collection chamber for easy emptying.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a larger suction motor is used to increase airflow, then cleaning efficiency is improved, but the weight of the apparatus increases

Engineering Contradiction:
ImproveairflowVSAvoidweight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The patent implements a dual motor configuration where a first suction motor is mounted on the base and a second suction motor is mounted on the portable cleaning unit. This dynamic setup allows the system to switch between motor configurations: when the unit is docked, both motors operate together to provide maximum airflow; when portable, only the lighter second motor operates, reducing weight while maintaining adequate performance.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the portable cleaning unit is mounted on a wheeled base, then airflow is increased, but maneuverability in small areas is reduced

Engineering Contradiction:
ImproveairflowVSAvoidmaneuverability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The cleaning system is divided into two separable components: a base unit with wheels and a first suction motor, and a portable cleaning unit with a second suction motor. This segmentation allows the user to operate the full-sized base unit for large-area cleaning where high airflow is needed, and to detach and use only the portable unit for maneuvering in tight or small spaces, thus resolving the contradiction between airflow and maneuverability.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the suction motor is integrated into the portable cleaning unit, then portability is improved, but airflow is reduced

Engineering Contradiction:
ImproveportabilityVSAvoidairflow
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent combines two suction motors in a distributed configuration: the first motor on the base and the second motor on the portable unit. When the portable unit is docked with the base, the motors merge their airflow contributions to provide maximum cleaning power. When separated, the portable unit maintains independent operational capability with its own motor, thus achieving both high airflow when needed and portability when needed.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances cleaning efficiency and usability by providing higher airflow when mounted on a wheeled base and reduced weight and flexibility when used handheld, with the ability to empty the dirt collection chamber without carrying the motor, improving maneuverability and stability.

Implementation Method 1

a portable cleaning unit which may be carried by hand or a shoulder strap such as a pod, which is removably mounted on a wheeled base

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Data Source

PatentUS10314447B2Surface cleaning apparatus
Publication Date: 2019.06.11 OMACHRON INTELLECTUAL PROPERTY INC
  • US10314447B2 patent drawing
  • US10314447B2 patent drawing
  • US10314447B2 patent drawing

AI summary

A surface cleaning apparatus comprises an air flow path extending from a dirty air inlet to a clean air outlet and includes a cyclone bin assembly, a screen and a suction motor positioned in the air flow path. The screen is axially removable from the cyclone bin assembly.