Hand Vacuum Cyclone Inlet Layout for Better Dirt Retention

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Solution Overview

Problem

Conventional surface cleaning apparatuses with coaxial cyclones and dirt bins often have limited dirt collection capacity and require frequent emptying, as the central inlet design can lead to fluid flow effects that reduce dirt retention in the dirt bin.

Innovation Solution

A surface cleaning apparatus with a dirt bin having an off-centre inlet, allowing for a larger cross-sectional area and reduced re-entrainment of dirt, featuring a cyclonic cleaning stage with a dirt chamber positioned below the cyclone, where the inlet is spaced from the central axis to enhance dirt retention and collection capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the dirt bin inlet is positioned centrally (coaxial with cyclone), then the structure is simple and symmetric, but the dirt collection capacity is limited and dirt retention is reduced due to fluid flow effects

Engineering Contradiction:
Improvedirt collection capacityVSAvoidinlet positioning complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by positioning the dirt bin inlet off-center relative to the cyclone axis. The inlet is located at a radial distance of 0.1 to 0.4 times the cyclone inlet diameter from the cyclone axis, creating an asymmetric configuration that improves dirt retention by reducing fluid flow effects while maintaining structural simplicity

Inventive Principle:
Principle #4Asymmetry

2Reliability

If the dirt bin inlet is positioned centrally, then the design is straightforward, but fluid flow effects reduce dirt retention in the dirt bin

Engineering Contradiction:
Improvedirt retentionVSAvoidinlet positioning
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The asymmetric inlet positioning at a radial distance of 0.1 to 0.4 times the cyclone inlet diameter from the cyclone axis reduces fluid flow effects that cause dirt re-entrainment, thereby improving dirt retention reliability while keeping the design straightforward

Inventive Principle:
Principle #4Asymmetry

3Volume of stationary object

If the dirt chamber has a larger cross-sectional area, then more dirt and water can be collected and emptying frequency decreases, but the inlet positioning becomes more critical for maintaining effective collection

Engineering Contradiction:
Improvedirt chamber volumeVSAvoidinlet positioning precision
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The off-center inlet positioning creates asymmetric flow patterns that reduce fluid flow effects even in larger dirt chambers. The specific radial positioning (0.1 to 0.4 times cyclone inlet diameter) ensures effective dirt retention regardless of chamber size, allowing increased volume without proportionally increasing positioning complexity

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The off-centre dirt bin inlet design increases the dirt collection capacity and reduces the frequency of emptying, while minimizing re-entrainment of dirt, thereby improving the overall efficiency of dirt retention and collection in surface cleaning apparatuses.

Implementation Method 1

a cyclonic cleaning stage provided in the fluid flow path and comprising at least one cyclone chamber

Methodology Applied
Scientific EffectCyclonic separation: Cyclone Separation

Implementation Method 2

Each cleaning stage may include a single cyclone, or a plurality of cyclones positioned in parallel

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

by positioning the inlet off centre, the part of the dirt chamber distal to the inlet is more isolated from any fluid flow effects at the dirt inlet, thereby enhancing dirt retention in the dirt chamber

Methodology Applied
Scientific EffectFluid flow effects:

Data Source

PatentUS9084524B2Surface cleaning apparatus
Publication Date: 2015.07.21 OMACHRON INTELLECTUAL PROPERTY INC
  • US9084524B2 patent drawing
  • US9084524B2 patent drawing
  • US9084524B2 patent drawing

AI summary

A hand vacuum cleaner is provided with a wand mounted to the dirty fluid inlet of the hand vacuum cleaner and the wand has a distal inlet that is mounted on a surface cleaning head. The hand vacuum cleaner has a cyclonic cleaning stage and a handle wherein the handle has a handle portion that extends upwardly when the hand vacuum cleaner is positioned on a horizontal surface. The handle portion is positioned rearward of the first cyclonic cleaning stage whereby a portion of the cyclone chamber is positioned between the dirty fluid inlet and the handle portion.