Vacuum Anaerobic Digester for Wastewater Purification

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Solution Overview

Problem

Current wastewater purification systems, such as UASB reactors, face challenges including slow granule formation, low pathogen and nutrient removal, long inoculation times, potential odors, and inefficient biogas extraction, particularly when treating urban wastewater with low COD and fluctuating temperatures.

Innovation Solution

The proposed solution involves a wastewater purification device with a vacuum anaerobic digester that utilizes a riser column suction effect for hydraulic transport, optimizing mixing and biogas extraction at sub-atmospheric pressure, and includes features like a buffer column for controlled hydraulic circulation, adjustable treated water outlet, and recirculation of biogas to enhance sludge mixing and biogas recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional UASB reactors are used for wastewater treatment, then anaerobic digestion can be achieved, but granule formation is slow and requires long startup periods

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidstartup period
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent introduces a pre-treatment zone with packing media before the main anaerobic digestion zone. This preliminary structure facilitates faster granule formation and establishes active biomass earlier in the startup phase, reducing the traditional six-month startup period while maintaining treatment efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs different packing media in different zones of the reactor. The pre-treatment zone uses specific packing materials that promote rapid granule formation, while the main digestion zone uses materials optimized for biomass retention. This localized approach accelerates startup without compromising overall treatment performance.

Inventive Principle:
Principle #3Local quality

2Productivity

If conventional UASB reactors treat urban wastewater, then organic matter can be degraded, but pathogen and nutrient removal is insufficient

Engineering Contradiction:
Improveorganic matter degradationVSAvoidpathogen and nutrient removal
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the reactor into distinct functional zones: a pre-treatment zone for initial organic matter degradation and pathogen reduction, and a main anaerobic digestion zone for complete organic matter conversion. This segmentation allows each zone to specialize in specific removal functions, improving both organic matter degradation and pathogen/nutrient removal effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a transition zone with specific packing media between the pre-treatment and main digestion zones. This intermediary zone facilitates gradual transition of wastewater characteristics and biomass composition, enhancing the removal of pathogens and nutrients while maintaining stable organic matter degradation throughout the system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If conventional UASB reactors operate at atmospheric pressure, then operation is simple, but biogas extraction is inefficient

Engineering Contradiction:
Improveoperational simplicityVSAvoidbiogas extraction efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent modifies the pressure parameter from atmospheric to sub-atmospheric (vacuum) conditions in the main anaerobic digestion zone. This parameter change enhances biogas extraction efficiency by creating a pressure gradient that facilitates gas removal, while the overall system remains operationally manageable through automated control of the vacuum pump and pressure regulation mechanisms.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If conventional UASB reactors treat low COD wastewater, then treatment is required, but gas production is limited

Engineering Contradiction:
Improvewastewater treatment capabilityVSAvoidbiogas production
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent introduces a pre-treatment zone that performs preliminary organic matter degradation and concentration enhancement before the wastewater enters the main anaerobic digestion zone. This preliminary action increases the COD concentration and organic matter availability in the main zone, thereby enhancing biogas production from low COD wastewater while maintaining treatment capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuous recirculation of effluent from the main digestion zone back to the pre-treatment zone. This continuous circulation maintains high organic matter concentration and facilitates continuous biogas production, maximizing energy recovery from low COD wastewater treatment through sustained metabolic activity.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves mixing efficiency, facilitates optimal biogas extraction, and enhances the quality of treated water by reducing suspended particles and COD, addressing the limitations of existing systems while enabling energy-efficient operation and improved pathogen and nutrient removal.

Implementation Method 1

a vacuum pump (145) connected to the biogas outlet (135) and configured to cause, when said pump is actuated, the flow of water from the lower part (110) to the upper part (120)

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

a riser column (140) for raising water by suction of the biogas from the lower part (110) to the upper part (120)

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 3

The present invention relates to a device and a method for purifying wastewater. It applies, for example, to the field of urban wastewater purification.

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Data Source

PatentUS20240351925A1Device and method for purifying wastewater
Publication Date: 2024.10.24 NXO ENG
  • US20240351925A1 patent drawing
  • US20240351925A1 patent drawing
  • US20240351925A1 patent drawing

AI summary

The device (100) for purifying wastewater comprises:a vacuum anaerobic digester (105) comprising:in the lower part (110), an inlet (115) for wastewater,in the upper part (120):a weir (125) for treated water comprising a water outlet (130) positioned at a first height (131) starting from the lower part anda biogas outlet (135) positioned at a second height (136) higher than the first height,a riser column (140) for raising water by suction of the biogas from the lower part to the upper part,a downer column (141) for bringing down untreated wastewater from the upper part to the lower part anda vacuum pump (145) connected to the biogas outlet, anda buffer column (190) configured to receive wastewater.