Vacuum Cleaner Dust Collector With Tangential Dust Guide Passage

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Solution Overview

Problem

In vacuum cleaners, dust separation efficiency is hindered by light dust particles remaining in the dust separating unit, contaminating the filter and reducing airflow, while also causing dust to be blown back to the storage, decreasing efficiency and contaminating the filter.

Innovation Solution

A dust guide passage is introduced to direct separated dust tangentially from the dust separating unit to the storage, ensuring efficient discharge and preventing backflow, thus maintaining filter cleanliness and enhancing separation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If dust is sent to dust storage through gravity via a dust discharge hole in the barrier wall, then heavy dust particles are easily moved down to dust storage, but light dust particles remain in the dust separating unit and contaminate the filter

Engineering Contradiction:
Improvedust discharge efficiencyVSAvoidfilter contamination
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The dust discharge path is segmented into two distinct paths: a first dust discharge hole in the barrier wall for heavy dust particles, and a second dust discharge hole at the bottom of the dust separating unit for light dust particles. This segmentation allows different dust types to be discharged through optimized pathways, preventing filter contamination while maintaining discharge efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A dust guide passage is introduced as an intermediary structure to guide light dust particles from the dust separating unit to the second dust discharge hole. This intermediary mechanism ensures that light dust particles, which cannot be effectively discharged by gravity alone, are properly directed to storage without contaminating the filter.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If dust is moved from dust separating unit to dust storage through dust discharge hole, then dust collection is achieved, but dust stored in dust storage can be blown back to dust separating unit by swirling air

Engineering Contradiction:
Improvedust collection efficiencyVSAvoiddust storage stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Instead of discharging dust directly downward through the barrier wall, the invention introduces a dust guide passage that redirects dust discharge in a tangential direction. This inverted discharge path prevents swirling air from blowing stored dust back into the separating unit, as the tangential flow creates a protective barrier and maintains proper dust flow direction.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The dust discharge mechanism transitions from a purely vertical gravity-based path to a tangential directional path through the dust guide passage. This dimensional change in discharge trajectory prevents backflow of stored dust by utilizing tangential flow dynamics rather than direct vertical communication between storage and separating unit.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If filter is installed in dust separating unit, then dust filtering is achieved, but air cannot easily pass through filter when light dust particles remain and contaminate it

Engineering Contradiction:
Improvedust filtrationVSAvoidairflow efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The invention implements preliminary action by providing a dedicated discharge path for light dust particles through the second dust discharge hole and dust guide passage. This preliminary removal of light dust particles prevents them from accumulating on the filter before filtration occurs, thereby maintaining filter cleanliness and ensuring efficient airflow through the filter throughout operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tangential dust guide passage ensures both light and heavy dust particles are efficiently discharged, preventing contamination of the filter and reducing backflow, thereby improving dust separation efficiency and maintaining filter integrity.

Implementation Method 1

a dust guide passage connecting the separation space to the dust storage and guiding the separated dust to be discharged from the separation space in a tangential direction

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

dust is separated from the air in the dust separating unit. After that, the air is discharged through the discharge hole, and the separated dust is sent to the dust storage formed in a lower portion of the dust collector vessel through the dust discharge hole

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS7776121B2Dust collecting unit of vacuum cleaner
Publication Date: 2010.08.17 LG ELECTRONICS INC
  • US7776121B2 patent drawing
  • US7776121B2 patent drawing
  • US7776121B2 patent drawing

AI summary

Provided is a dust collector of a vacuum cleaner. The dust collector includes a dust separating unit forming a separation space for separating dust from air, a collector body forming a dust storage for storing the dust separated in the dust separating unit, and a dust guide passage connecting the separation space to the dust storage and guiding the separated dust to be discharged from the separation space in a tangential direction.