Vacuum Duster Fiber Assembly for Directed Dust Pickup

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Solution Overview

Problem

Existing cleaning and dusting devices with integrated vacuums are often complex, expensive, and cumbersome for extended use, lacking a compact and efficient solution for single-handed operation with enhanced dust removal capabilities.

Innovation Solution

A handheld dust removal device with a small, lightweight handle housing an electric motor and battery, featuring elongate fiber strands with voids that direct and influence vacuum airflow to dislodge and collect dust and debris, including an auxiliary vacuum inlet for larger particles, allowing for extended use without user fatigue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If vacuum features are integrated into cleaning tools, then dust removal capability is improved, but device complexity increases

Engineering Contradiction:
Improvedust removal capabilityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines the vacuum motor, dust collection chamber, and cleaning tool functions into a single integrated device. The motor housing serves as both the structural enclosure and the dust collection chamber, eliminating the need for separate vacuum cleaner and dustpan components. This merging approach maintains enhanced dust removal capability while reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The handle assembly serves multiple functions: it provides structural support, houses the motor and battery, collects dust, and enables handheld operation. The hollow handle acts as both a grip and a dust collection chamber, allowing the device to perform cleaning and dust collection simultaneously with a single unified structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If vacuum assembly is integrated into handle, then dust collection is improved, but weight increases

Engineering Contradiction:
Improvedust collectionVSAvoidweight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The vacuum motor and dust collection chamber are nested within the handle assembly structure. The motor housing is positioned inside the hollow handle, and the dust collection chamber is formed within the same structural envelope. This nesting approach allows dust collection functionality to be incorporated without adding external components that would increase overall device weight.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If elongate fiber strands with voids are used, then vacuum airflow direction is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvevacuum airflow directionVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The fiber strands are designed with elongate voids running through them, creating a porous structure that allows vacuum airflow to pass through and be directed along the fibers. This porous configuration enables the fibers to both mechanically contact surfaces and pneumatically direct airflow, improving dust dislodging and collection efficiency while using a relatively simple extrusion or molding process to create the voided structure.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and ergonomic single-handed operation for extended periods, eliminating the need for dustpans and separate vacuum cleaners by integrating dust and debris collection into the device, reducing user fatigue and operational complexity.

Implementation Method 1

a vacuum source adapted and configured to create a vacuum airflow through the fiber strands

Methodology Applied
Scientific EffectVacuum suction: Suction

Implementation Method 2

handle portion that houses a vacuum source including an electric motor and a battery

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS7784137B2Vacuum duster with flexible fibers
Publication Date: 2010.08.31 SC JOHNSON & SON INC
  • US7784137B2 patent drawing
  • US7784137B2 patent drawing
  • US7784137B2 patent drawing

AI summary

Handheld dust removal devices that selectively utilize vacuum pressure are disclosed. Preferably, each device includes a small lightweight handle that houses a vacuum assembly having an electric motor and a battery. The device further includes a duster assembly with elongate fiber strands that have elongate voids extending therethrough or thereinto. The vacuum source can be fluidly connected to and draw a vacuum airflow through the duster assembly, for example, through and/or around the fiber strands. In such configuration, the elongate voids of the fiber strands can at least partially direct or influence the travel path of dust, debris, and/or other particulates that are entrained in a vacuum airflow. Some implementations further include an auxiliary vacuum inlet that is adapted and configured for drawing large particles such as crumbs, hair, and others thereinto. The auxiliary vacuum port can be displaced from the duster assembly, e.g., mounted to the handle or elsewhere.