Vacuum Cleaner Filter Bag With Localized Scrim Connections

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Solution Overview

Problem

Vacuum cleaner filter bags with few welding points suffer from reduced mechanical stability, leading to damage from high air flow speeds and clogging, while impact protection devices increase pressure drop and reduce dust storage capacity.

Innovation Solution

A filter bag design with at least three layers, including a scrim and a non-woven fiber layer, where the fiber fleece layer is connected to other layers only in areas directly affected by the air flow, providing increased mechanical stability and eliminating the need for impact protection devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of welding points is reduced to increase dust storage capacity, then the dust storage capacity is improved, but the mechanical stability deteriorates

Engineering Contradiction:
Improvedust storage capacityVSAvoidmechanical stability
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent applies local quality by implementing a multi-layer filter material structure where different layers serve specific functions: a first layer with unconnected staple fibers for dust storage, a second scrim layer for mechanical stability, and a third layer for fine filtration. The layers are connected only in specific areas (impact zones) rather than uniformly across the entire surface, providing localized reinforcement where needed while maintaining high dust storage capacity in other areas.

Inventive Principle:
Principle #3Local quality

2Strength

If impact protection devices are added to improve mechanical stability, then the mechanical stability is improved, but the pressure drop increases

Engineering Contradiction:
Improvemechanical stabilityVSAvoidpressure drop
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent employs composite materials by combining three different filter material layers into a single integrated structure. The first layer uses unconnected staple fibers for maximum dust storage, the second layer uses scrim material for tensile strength and structural integrity, and the third layer provides fine filtration. This composite structure achieves both mechanical stability and low pressure drop by distributing functions across different material types rather than using a single heavy-duty material throughout.

Inventive Principle:
Principle #40Composite materials

3Strength

If the fiber fleece layer is fully connected to other layers, then the mechanical stability is improved, but the dust storage capacity is reduced

Engineering Contradiction:
Improvemechanical stabilityVSAvoiddust storage capacity
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The patent applies segmentation by dividing the filter material into distinct functional layers rather than using a uniformly connected structure. The unconnected staple fibers in the first layer are segmented from the scrim layer, allowing them to move independently and trap dust particles while the scrim layer provides structural support. This segmentation enables each layer to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #1Segmentation

4Strength

If connection points are added in the impact area, then the mechanical stability is improved, but the air permeability is reduced

Engineering Contradiction:
Improvemechanical stabilityVSAvoidair permeability
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent applies partial action by implementing connections only in the impact area where the air flow directly impinges on the filter material, rather than connecting the entire filter material. The connection points are strategically positioned to provide reinforcement exactly where mechanical stress occurs, while leaving the rest of the filter material unconnected to maintain maximum air permeability and dust storage capacity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP3030334B1Filter bag for a vacuum cleaner and method for identifying an area of a vacuum cleaner bag directly subjected to flow
Publication Date: 2017.10.11 EUROLIFTERS HLDG NV
  • EP3030334B1 patent drawingFigure 1
  • EP3030334B1 patent drawingFigure 2a~2b
  • EP3030334B1 patent drawingFigure 3

AI summary

The invention relates to a filter bag for a vacuum cleaner which is formed from a filter material which comprises at least three filter material layers. At least one layer of the filter material layers is a scrim and at least one layer is a fiber fleece layer, which comprises unconnected pile fibers and/or unconnected filaments.