Vacuum Cleaner Filter Bag With Localized Scrim Connections
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Solution Overview
Problem
Vacuum cleaner filter bags with few welding points suffer from reduced mechanical stability, leading to damage from high air flow speeds and clogging, while impact protection devices increase pressure drop and reduce dust storage capacity.
Innovation Solution
A filter bag design with at least three layers, including a scrim and a non-woven fiber layer, where the fiber fleece layer is connected to other layers only in areas directly affected by the air flow, providing increased mechanical stability and eliminating the need for impact protection devices.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the number of welding points is reduced to increase dust storage capacity, then the dust storage capacity is improved, but the mechanical stability deteriorates
Solution Approach 1:
The patent applies local quality by implementing a multi-layer filter material structure where different layers serve specific functions: a first layer with unconnected staple fibers for dust storage, a second scrim layer for mechanical stability, and a third layer for fine filtration. The layers are connected only in specific areas (impact zones) rather than uniformly across the entire surface, providing localized reinforcement where needed while maintaining high dust storage capacity in other areas.
2Strength
If impact protection devices are added to improve mechanical stability, then the mechanical stability is improved, but the pressure drop increases
Solution Approach 1:
The patent employs composite materials by combining three different filter material layers into a single integrated structure. The first layer uses unconnected staple fibers for maximum dust storage, the second layer uses scrim material for tensile strength and structural integrity, and the third layer provides fine filtration. This composite structure achieves both mechanical stability and low pressure drop by distributing functions across different material types rather than using a single heavy-duty material throughout.
3Strength
If the fiber fleece layer is fully connected to other layers, then the mechanical stability is improved, but the dust storage capacity is reduced
Solution Approach 1:
The patent applies segmentation by dividing the filter material into distinct functional layers rather than using a uniformly connected structure. The unconnected staple fibers in the first layer are segmented from the scrim layer, allowing them to move independently and trap dust particles while the scrim layer provides structural support. This segmentation enables each layer to perform its specific function optimally without compromising the other.
4Strength
If connection points are added in the impact area, then the mechanical stability is improved, but the air permeability is reduced
Solution Approach 1:
The patent applies partial action by implementing connections only in the impact area where the air flow directly impinges on the filter material, rather than connecting the entire filter material. The connection points are strategically positioned to provide reinforcement exactly where mechanical stress occurs, while leaving the rest of the filter material unconnected to maintain maximum air permeability and dust storage capacity.
Data Source
Figure 1
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AI summary
The invention relates to a filter bag for a vacuum cleaner which is formed from a filter material which comprises at least three filter material layers. At least one layer of the filter material layers is a scrim and at least one layer is a fiber fleece layer, which comprises unconnected pile fibers and/or unconnected filaments.