Vacuum Cleaner Filter Cleaning Device Using Retractable Impact Member

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Solution Overview

Problem

Vacuum cleaners face inefficiencies in maintaining filter cleanliness, leading to reduced performance and frequent filter replacements due to accumulated debris, as existing designs lack effective mechanisms for debris removal from filters.

Innovation Solution

A vacuum cleaner with a filter cleaning device featuring a retractable member and biasing member that applies a momentary impact to the filter, dislodging debris, and a seal system to manage airflow, ensuring effective debris removal and extending filter life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a filter is used to collect debris from suction airflow, then filtering effectiveness is improved, but debris accumulation on the filter reduces performance and requires frequent replacement

Engineering Contradiction:
Improvefiltering effectivenessVSAvoidvacuum performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The filter cleaning device enables the filter to clean itself through the retractable member that delivers mechanical impacts to dislodge accumulated debris, eliminating the need for manual cleaning or replacement and maintaining filtering effectiveness over extended periods

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The biasing member provides periodic mechanical impacts to the filter surface through the retractable member, creating regular cleaning cycles that prevent debris accumulation and maintain filtering performance without continuous intervention

Inventive Principle:
Principle #19Periodic action

2Quantity of substance

If debris accumulates on the filter, then filtering capacity increases, but vacuum performance decreases and filter replacement frequency increases

Engineering Contradiction:
Improvedebris capacityVSAvoidvacuum performance
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The system automatically discards accumulated debris from the filter surface through mechanical impact by the retractable member, allowing the filter to maintain its debris-capturing capability while preventing performance-degrading accumulation

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The filter autonomously removes its own accumulated debris through the self-cleaning mechanism, maintaining optimal performance without external intervention and extending service life between replacements

Inventive Principle:
Principle #25Self-service

3Ease of operation

If a filter cleaning mechanism is added, then filter maintenance is improved, but device complexity increases

Engineering Contradiction:
Improvefilter maintenanceVSAvoidcleaning mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The filter cleaning function is integrated into the existing vacuum cleaner structure, allowing the device to maintain itself automatically without requiring separate manual maintenance operations or complex external systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The retractable member provides dynamic cleaning action by moving between retracted and extended positions to deliver controlled mechanical impacts, enabling effective debris removal through simple periodic motion rather than complex continuous mechanisms

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively removes debris from filters, enhancing vacuum performance, extending filter lifespan, and reducing replacement frequency by utilizing a retractable member and biasing mechanism to dislodge debris, while maintaining airflow control.

Implementation Method 1

a biasing member urging the retractable member towards the filter

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

supplying momentary impact to the filter in order to provide agitation to rid the filter from debris

Methodology Applied
Scientific EffectImpact force: Impact Force

Data Source

PatentUS11363927B2Vacuum cleaner including filter cleaning device
Publication Date: 2022.06.21 MILWAUKEE ELECTRIC TOOL CORP
  • US11363927B2 patent drawing
  • US11363927B2 patent drawing
  • US11363927B2 patent drawing

AI summary

A vacuum cleaner including a housing, a suction inlet, a suction source, a collector and a filtering unit. The housing includes a suction airflow through the housing. The suction source draws the suction airflow through the suction inlet. The collector receives debris separated from the suction airflow and is disposed between the suction inlet and the suction source. The filtering unit includes a filter, a retractable member, and a biasing member, where the retractable member is operable in directions towards and away from the filter for supplying momentary impact to the filter for providing agitations to rid the filter from debris. The biasing member urges the retractable member towards the filter.