Vacuum Cleaner Filter Cleaning With Reconfigurable Cyclone Separators

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Solution Overview

Problem

Users may forget to clean or find the process cumbersome for cleaning clogged downstream filters in vacuum cleaners, as existing systems require switching filters and using additional filters for cleaning.

Innovation Solution

The vacuum cleaner employs two sub-separators connected in parallel during vacuum cleaning mode and in series during filter cleaning mode, allowing for effective cleaning of clogged filters without an auxiliary filter, with higher separation performance and reduced user effort, potentially automated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two downstream filters are used and switched places for cleaning, then filter cleaning is possible, but the process becomes cumbersome and users may forget to clean filters

Engineering Contradiction:
Improvefilter cleaning reliabilityVSAvoidfilter cleaning ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system automatically switches between parallel and series configurations of the two sub-separators based on operational mode, eliminating the need for manual filter switching and cleaning operations by the user

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The connection configuration between sub-separators dynamically changes from parallel to series based on whether the system is in vacuum cleaning mode or filter cleaning mode, enabling automatic adaptation to different operational requirements

Inventive Principle:
Principle #15Dynamics

2Productivity

If sub-separators are connected in parallel during vacuum cleaning, then dust separation efficiency is maintained, but flow resistance increases during filter cleaning mode

Engineering Contradiction:
Improvedust separation efficiencyVSAvoidflow resistance
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system dynamically reconfigures the sub-separator connection from parallel to series based on operational mode, allowing optimal performance characteristics for each mode while managing flow resistance through configuration changes

Inventive Principle:
Principle #15Dynamics

3Reliability

If auxiliary filters are moved for cleaning, then filter cleaning is achieved, but device complexity and user effort increase

Engineering Contradiction:
Improvefilter cleaning capabilityVSAvoidfilter cleaning complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system merges the functions of multiple filters into a single integrated cleaning process where both sub-separators work together in series to clean one filter at a time, eliminating the need for physical filter movement and swapping operations

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system automatically manages the filter cleaning process through automatic mode switching and configuration changes, eliminating manual intervention for filter maintenance operations

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies and automates the filter cleaning process, reducing the need for frequent filter replacements and maintaining efficient dust separation, even with higher flow resistance during filter cleaning, ensuring regular filter cleanliness.

Implementation Method 1

a vacuum source for creating a negative air pressure

Methodology Applied
Scientific EffectNegative air pressure: Pressure Gradient

Implementation Method 2

Each sub-separator may comprise a cyclone separator

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 3

Each sub-separator may comprise a cyclone separator

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 4

the downstream filter is connected between the separating unit and the vacuum source to receive the air stream in a forward direction for filtering remaining dust therefrom

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 5

the vacuum source is connected to the downstream filter to force an air stream therethrough in a reverse direction in order to remove dust from the downstream filter

Methodology Applied
Scientific EffectReverse flow: Pressure Gradient

Data Source

PatentEP2114232B1Vacuum cleaner
Publication Date: 2016.05.18 AB ELECTROLUX
  • EP2114232B1 patent drawingFigure 1~2
  • EP2114232B1 patent drawingFigure 3a~3b
  • EP2114232B1 patent drawingFigure 4a~4b

AI summary

The present disclosure relates to a vacuum cleaner (1) comprising a separating unit (34), a vacuum source (31) for creating a negative air pressure, and a downstream filter (33). The vacuum cleaner is configured to operate in a vacuum cleaning mode, and is switchable to a filter cleaning mode, wherein the vacuum source is connected to the downstream filter to force an airstream therethrough in a reverse direction in order to remove dust from the downstream filter, and the separating unit is arranged to separate dust, released by the downstream filter, from the airstream. The separating unit has first and second sub-separators (35, 37), which are connected in parallel in the vacuum cleaning mode, and are connected in series in the filter cleaning mode. This provides convenient cleaning of the downstream filter.