Vacuum Filter Compartment Layout for Compact Wheel-Side Access

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Solution Overview

Problem

Existing surface cleaning apparatuses, such as vacuum cleaners, face challenges in maintaining a compact design while providing easy access for filter inspection and replacement, and protecting the cyclone bin assembly from impacts.

Innovation Solution

The design incorporates a filter compartment with a transparent seal plate and removable side wheels, allowing visual inspection of the pre-motor filter without disassembly, and positions the cyclone bin assembly between sidewalls for protection, with stabilizer wheels ensuring stability and compact footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the filter compartment is positioned behind a wheel with the axle extending through the filter, then the footprint of the surface cleaning apparatus is reduced, but access to the filter for inspection and replacement becomes more difficult

Engineering Contradiction:
Improvefootprint of surface cleaning apparatusVSAvoidaccess to filter for inspection and replacement
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The filter compartment is segmented from the main body by being positioned behind the wheel, with the axle serving as a structural divider. This segmentation allows the filter to be accessed independently by removing just the wheel assembly, rather than disassembling the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wheel assembly is designed to be removable from the main body, extracting the filter compartment access function from the permanent structure. This allows the filter to be accessed by simply removing the wheel, providing easy maintenance while maintaining a compact overall design when the wheel is attached.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the seal plate is made transparent to allow visual inspection, then filter inspection becomes easier, but the sealing effectiveness may be compromised

Engineering Contradiction:
Improvevisual inspection of filterVSAvoidsealing effectiveness of compartment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The seal plate is made transparent only in the specific region where visual inspection is needed, while maintaining its sealing function in other areas. This local modification allows optical penetration for inspection purposes without compromising the overall integrity and sealing capability of the compartment closure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables easy filter maintenance, protects the cyclone bin from impacts, and maintains a compact apparatus size while ensuring stability during use.

Implementation Method 1

Air is drawn into the vacuum cleaners through a dirty air inlet and conveyed to a cyclone inlet. The rotation of the air in the cyclone results in some of the particulate matter in the airflow stream being disentrained from the airflow stream.

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

The rotation of the air in the cyclone results in some of the particulate matter in the airflow stream being disentrained from the airflow stream.

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

The pre-motor filter is positioned in the compartment, between the sidewall and its corresponding wheel

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS8739357B2Filter construction for a surface cleaning apparatus
Publication Date: 2014.06.03 OMACHRON INTELLECTUAL PROPERTY INC
  • US8739357B2 patent drawing
  • US8739357B2 patent drawing
  • US8739357B2 patent drawing

AI summary

A surface cleaning apparatus comprises an air flow path extending from a dirty air inlet to a clean air outlet, an air treatment member and a suction motor. The surface cleaning apparatus comprises a main body comprising a front end and a rear end. A plurality of wheels may be rotatably mounted on to the surface cleaning apparatus. The surface cleaning apparatus may comprise a filter in a filter compartment wherein an axle or an axle mount for at least one of the wheels defines an axis of rotation that projects through the filter compartment.