Vacuum Cleaner Floor Seal With Movable Plates for Surface Adaptation

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Solution Overview

Problem

Existing vacuum cleaners lack a universal suction inlet design that optimizes cleaning performance on various surfaces without being excessively expensive or complicated, and often struggle with debris of different shapes and properties.

Innovation Solution

A vacuum cleaner suction head with movable front and rear sealing plates that adjust their position relative to the surface, creating a partial seal to enhance airflow and debris pickup, particularly effective on bare floors and carpets by pivoting to accommodate debris and maintain airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed suction inlet design is used, then the device structure is simple, but cleaning performance on various surfaces is insufficient

Engineering Contradiction:
Improvecleaning performance on various surfacesVSAvoidsuction inlet design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The suction inlet includes a movable sealing plate that can dynamically adjust its position between a first position (contacting the surface) and a second position (retracted). This dynamic adjustment allows the inlet to adapt to different surface conditions and debris types, resolving the contradiction between maintaining simple structure and achieving versatile cleaning performance.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the suction inlet moves close to bare floors, then cleaning performance on bare floors improves, but debris may be struck and projected away by the brush

Engineering Contradiction:
Improvecleaning performance on bare floorsVSAvoiddebris projection away from suction inlet
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The sealing plate dynamically adjusts its position based on the surface type. When cleaning bare floors, the plate contacts the surface to seal the inlet close to the floor, maximizing suction effectiveness. When transitioning to carpeted surfaces, the plate retracts to allow brush contact without projecting debris away, thus resolving the contradiction between cleaning effectiveness and debris projection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The suction inlet is segmented into movable and fixed components, with the sealing plate being movable. This segmentation allows the sealing plate to independently adjust its position to prevent debris projection while maintaining effective sealing, resolving the contradiction between close-floor cleaning and debris control.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If a brushroll cutoff mechanism is added, then debris projection is prevented, but the device becomes more complicated

Engineering Contradiction:
Improvedebris projection preventionVSAvoidbrushroll cutoff mechanism
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

Instead of adding a complex brushroll cutoff mechanism, the invention uses a dynamically adjustable sealing plate that prevents debris projection by maintaining proper sealing. The movable plate naturally controls debris flow based on surface type, eliminating the need for additional cutoff mechanisms and resolving the contradiction between debris prevention and device simplicity.

Inventive Principle:
Principle #15Dynamics

4Productivity

If a movable sealing plate is added, then cleaning efficiency on bare floors improves, but the device structure becomes more complex

Engineering Contradiction:
Improvecleaning efficiency on bare floorsVSAvoidsealing plate mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The sealing plate is designed as a simple movable component that can transition between two positions. This dynamic design improves cleaning efficiency on bare floors by enabling effective sealing when needed, while maintaining relative structural simplicity through the use of a single movable element rather than complex mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The movable sealing plate serves multiple functions: it seals the suction inlet on bare floors to improve cleaning efficiency, prevents debris projection when the brush contacts the surface, and adapts to different surface types. This multi-functionality resolves the contradiction between improved cleaning efficiency and increased complexity by consolidating multiple benefits into a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves cleaning efficiency by increasing negative pressure and airflow, effectively picking up small and dense particles, including those in cracks and seams, while preventing debris from being pushed ahead, thus enhancing overall cleaning performance across different surfaces.

Implementation Method 1

The design improves cleaning efficiency by increasing negative pressure and airflow

Methodology Applied
Scientific EffectNegative pressure: Pressure Drop

Data Source

PatentUS8904595B2Vacuum cleaner floor seal
Publication Date: 2014.12.09 MIDEA AMERICA CORP
  • US8904595B2 patent drawing
  • US8904595B2 patent drawing
  • US8904595B2 patent drawing

AI summary

A vacuum cleaner suction head having a housing, one or more support to support the housing on a surface to be cleaned, a suction inlet and front and rear sealing plates. The front and rear sealing plates extend along the front and rear edges of the suction inlet, respectively. the sealing plates are movable between raised positions in which the lower surfaces of the plates are close to the housing, and lowered positions in which the lower surfaces of the plates are remote from the housing. The front and rear plates are movable from the lowered position to the raised position by contact with debris on the surface to be cleaned.