Vacuum Glass Refrigerator Door for Condensation-Free Insulation

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Solution Overview

Problem

Traditional refrigeration appliance doors with heat insulation glass modules often experience condensation issues due to inadequate heat insulation, which compromises their performance.

Innovation Solution

A heat insulation door design featuring a vacuum glass module with overlapping glass plates and inert gas layers between them, along with additional glass plates for decoration and protection, enhances insulation and prevents condensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat insulation glass module is used in the refrigeration appliance door, then the user can observe the interior without opening the door, but condensation occurs on the door surface due to insufficient heat insulation effect

Engineering Contradiction:
Improveheat insulation effectVSAvoidcondensation on door surface
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The door body is divided into multiple glass plates (first glass plate, second glass plate, third glass plate) separated by vacuum layers and inert gas layers. This segmentation creates multiple thermal barriers that collectively enhance heat insulation performance and prevent condensation on the door surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Vacuum layers and inert gas layers are introduced as intermediary substances between the glass plates. These intermediaries have low thermal conductivity, effectively blocking heat transfer and preventing the door surface temperature from dropping to the dew point, thereby eliminating condensation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If multiple glass plates with vacuum and inert gas layers are used to improve heat insulation, then condensation is prevented, but the door structure becomes more complex

Engineering Contradiction:
Improvecondensation preventionVSAvoiddoor structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Multiple functional layers (glass plates, vacuum spaces, inert gas layers, sealing portions) are merged into a single integrated door assembly. This combination achieves effective condensation prevention while maintaining structural unity and simplifying installation and maintenance procedures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The door employs a composite structure combining different materials (glass, vacuum, inert gas) with complementary properties. Each material contributes specific functions: glass provides structural strength and transparency, vacuum and inert gas provide thermal insulation, and sealing portions provide structural integrity and sealing.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves heat insulation, reducing condensation on the door surface and enhancing the overall performance of the refrigeration appliance by creating effective sealed spaces with inert gas layers.

Implementation Method 1

a heat insulation vacuum glass module, wherein the vacuum glass module comprises a first glass plate and a second glass plate that are overlapped and that have a first interval

Methodology Applied
Scientific EffectVacuum insulation: Vacuum

Implementation Method 2

the second interval is filled with inert gas

Methodology Applied
Scientific EffectThermal insulation by inert gas: Thermal Insulation

Data Source

PatentUS10393423B2Heat insulation door and refrigeration appliance with the heat insulation door
Publication Date: 2019.08.27 BSH HAUSGERATE GMBH
  • US10393423B2 patent drawing
  • US10393423B2 patent drawing
  • US10393423B2 patent drawing

AI summary

A refrigeration appliance and a heat insulation door thereof are provided. The heat insulation door includes a heat insulation vacuum glass module formed with a first glass plate and the second glass plate that are overlapped and that have a first interval; a third glass plate overlapped on the vacuum glass module and having a second interval with the vacuum glass module; and the second interval is filled with inert gas. The novel door improves the heat insulation of the refrigeration appliance.