Selective Vacuum Hole Cleaning for Stable Substrate Holding
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Solution Overview
Problem
Vacuum holes in substrate holders become blocked or narrowed due to abrasive deposition during chemical mechanical polishing, leading to weakened vacuum pressure and potential substrate misalignment.
Innovation Solution
A vacuum hole cleaning apparatus with a hole opening/closing apparatus and cleaning fluid supply system that selectively opens and closes vacuum holes, increasing cleaning fluid pressure and efficiency, and includes a pressure measurement apparatus to identify and clean blocked holes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If vacuum holes are continuously used during substrate treatment, then substrate holding function is maintained, but vacuum holes become blocked or narrowed due to abrasive deposition
Solution Approach 1:
The patent implements a preliminary cleaning action by providing a cleaning fluid supply apparatus that supplies cleaning fluid to the vacuum holes before substrate treatment. This preliminary cleaning prevents abrasive deposition from blocking the vacuum holes, maintaining their functionality for substrate holding.
Solution Approach 2:
The patent ensures continuous cleaning action by maintaining a continuous supply of cleaning fluid to the vacuum holes during substrate treatment. This continuous action prevents abrasive accumulation, ensuring the vacuum holes remain unblocked and functional throughout the treatment process.
2Area of stationary object
If cleaning fluid is supplied to all vacuum holes simultaneously, then cleaning coverage is maximized, but cleaning fluid pressure decreases
Solution Approach 1:
The patent segments the vacuum holes into multiple groups and provides cleaning fluid to each group through separate supply paths. This segmentation allows cleaning fluid to be supplied to multiple vacuum holes simultaneously while maintaining adequate pressure in each group, as the fluid is distributed through divided pathways rather than a single congested path.
Solution Approach 2:
The patent introduces intermediate distribution channels or manifolds that divide the cleaning fluid supply into multiple separate paths. These intermediaries enable the cleaning fluid to reach multiple vacuum holes simultaneously while maintaining pressure by distributing the flow through separate routes rather than requiring a single high-flow path.
3Reliability
If vacuum holes are cleaned frequently, then substrate position stability is maintained, but treatment time is reduced
Solution Approach 1:
The patent performs cleaning as a preliminary action before substrate treatment begins. By cleaning the vacuum holes in advance, the system ensures substrate position stability without requiring interruptions during the treatment process, thus maintaining productivity.
Solution Approach 2:
The patent implements continuous cleaning fluid supply during substrate treatment, allowing cleaning to occur simultaneously with treatment rather than requiring separate cleaning cycles. This continuous action maintains vacuum hole functionality throughout treatment without interrupting the process, preserving both substrate stability and productivity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enhances vacuum hole cleaning efficiency, maintains substrate position stability, and prevents misalignment during substrate treatment processes.
Implementation Method 1
the stage supporting the wafer may maintain the substrate in the correct position on the stage by using the vacuum pressure formed in the plurality of vacuum holes
Implementation Method 2
a cleaning fluid supply configured to supply cleaning fluid to the stage to spray cleaning fluid through the vacuum holes
Data Source
AI summary
A vacuum hole cleaning apparatus comprising: a hole opening/closing apparatus configured to open and close selected ones of a plurality of vacuum holes formed on a substrate holding surface of a stage, is the hole opening/closing apparatus being detachably attachable to the substrate holding surface; and a cleaning fluid supply configured to supply cleaning fluid to the stage to spray cleaning fluid through the vacuum holes, wherein the hole opening/closing apparatus includes: a first side surface that is adjacent to the substrate holding surface when the hole opening/closing apparatus is attached to the substrate holding surface; and a second side surface facing in an opposite direction to the first side surface, wherein an open area of the hole opening/closing apparatus corresponding to opening target holes of the plurality of vacuum holes, is opened between the first side surface and the second side surface.


