Vacuum Cleaner Hose Coupling with Spring-Loaded Locking Bracket

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Solution Overview

Problem

Existing hose coupling systems for vacuum cleaners require high pull-out force and large space for connector removal, leading to a bulky design and difficulty in achieving a secure yet easy-to-remove connection.

Innovation Solution

A hose coupling system with a spring-loaded retaining bracket and external actuating surface, allowing for a form-fitting connection that can be easily released, featuring a circumferential locking rim and retaining lugs for secure engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conical connector is used with a corresponding conical inlet fitting, then air leakage is minimized, but high pull-out force is required and large space is needed for removal

Engineering Contradiction:
Improveairtight connectionVSAvoidpull-out force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The connector is divided into two functional parts: a conical sealing surface for airtight connection and a cylindrical body for easy locking/unlocking. This segmentation allows the sealing function and the locking function to be independent, resolving the contradiction between airtightness and ease of removal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A retaining bracket with retaining lugs acts as an intermediary mechanism between the connector and the inlet fitting housing. The retaining lugs engage with grooves in the housing to provide mechanical locking, while the conical sealing surface maintains the airtight seal, thus eliminating the need for high pull-out forces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a conical connector is used with a corresponding conical inlet fitting, then air leakage is minimized, but large space is required in the inlet fitting area

Engineering Contradiction:
Improveairtight connectionVSAvoidspace in inlet fitting area
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The connector design separates the sealing function (conical surface) from the structural body (cylindrical shape), allowing the cylindrical connector to fit more compactly within the inlet fitting area while maintaining the airtight seal through the conical interface.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the connector is made large enough to be grasped by hand, then it can be removed, but high pull-out force is still required and space is increased

Engineering Contradiction:
ImprovegraspabilityVSAvoidpull-out force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The retaining bracket with retaining lugs serves as an intermediary locking mechanism that eliminates the need for high pull-out forces. The retaining lugs engage with grooves in the housing to provide mechanical locking, allowing the connector to be securely held without requiring large size for manual removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Force

If a locking mechanism is added to enable easy removal, then pull-out force is reduced, but device complexity increases

Engineering Contradiction:
Improvepull-out forceVSAvoidlocking mechanism complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The retaining bracket is spring-loaded, allowing it to automatically engage with the retaining grooves when the connector is inserted and automatically disengage when sufficient force is applied. This self-service mechanism eliminates the need for complex manual locking operations while providing secure connection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables a compact vacuum cleaner design with a secure, airtight connection that is easy to remove, reducing the required force and space, thus improving usability and efficiency.

Implementation Method 1

the locking element is designed as a spring-loaded retaining bracket

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

leads to frictional engagement between the connector and the inlet fitting

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3773109B1Hose coupling system for a vacuum cleaner
Publication Date: 2025.06.04 HILTI AG
  • EP3773109B1 patent drawingFigure 1
  • EP3773109B1 patent drawingFigure 2
  • EP3773109B1 patent drawingFigure 3

AI summary

The invention relates to a hose coupling system comprising an inlet fitting, which is arranged or is to be arranged on a vacuum cleaner, and comprising a tubular connection piece, which is connected or is to be connected to a suction hose, the connection piece being designed to be inserted into the inlet fitting in the coaxial direction, and the hose coupling system comprising an actuatable catch element by means of which the connection piece can be held in the inlet fitting in a positively contacting manner, and can be released as required.