Vacuum Intake Port Layout for Short-Path Steam Cleaning

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Solution Overview

Problem

Conventional steam cleaners lack a vacuum cleaning function and suffer from reduced steam pressure and temperature due to lengthy steam flow paths, necessitating higher settings that increase costs and reduce cleaning effectiveness.

Innovation Solution

A vacuum cleaner with an integrated intake port unit that includes a steam generator within the housing, separating steam and vacuum passages to maintain steam pressure and temperature, allowing for simultaneous vacuum and steam cleaning with a reduced steam flow path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the steam generator is provided within the unit 10 and steam is carried to the head part 50 via the connecting hose 40, then the steam cleaning function can be achieved, but the flow path becomes lengthy causing reduced steam pressure and temperature

Engineering Contradiction:
Improvesteam cleaning functionVSAvoidsteam temperature
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The invention divides the cleaning system into two separate functional units: a vacuum cleaner unit for air suction and a steam generator unit for steam production. By segmenting the steam generation and delivery function from the vacuum unit, the steam flow path is minimized and confined to a short distance within the steam generator unit housing, thereby preserving steam temperature and pressure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steam generator unit housing serves as an intermediary structure that integrates both the steam generator and the discharge port in close proximity. This intermediary housing provides a direct, short flow path for steam from the generator to the discharge port, eliminating the need for long external hoses and preventing excessive temperature drop.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the steam generator is provided within the unit 10, then the steam cleaning function can be achieved, but the steam pressure and temperature must be set higher to compensate for pressure loss, raising product and operation costs

Engineering Contradiction:
Improvesteam cleaning functionVSAvoidenergy cost
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

By separating the steam generation function into a dedicated unit with a short internal flow path, the system minimizes energy loss during steam transport. This segmentation allows the steam generator to operate at lower, more efficient pressure and temperature settings while still delivering effective steam to the discharge port.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention converts the potential harm of pressure loss over long distances into a benefit by designing a compact steam generator unit where the short flow path actually enhances efficiency. The condensed water collection system also converts waste condensate into a beneficial resource by recycling it back to the steam generator.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of operation

If a separate vacuum cleaner is used in addition to the steam cleaner, then normal vacuum cleaning can be performed, but the device complexity and cost increase

Engineering Contradiction:
Improvevacuum cleaning capabilityVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention creates a multi-functional cleaning system where a single integrated unit provides both vacuum cleaning capabilities (through the connected vacuum cleaner) and steam cleaning capabilities (through the built-in steam generator). The steam generator unit serves as a universal platform that can work independently for steam cleaning or in conjunction with a vacuum cleaner for combined cleaning tasks, eliminating the need for two separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective vacuum and steam cleaning with preserved steam power, reducing product and operation costs, and preventing excessive water waste by recollecting condensed water, thus enhancing cleaning performance and convenience.

Implementation Method 1

a steam generator provided within the housing to generate steam

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a vacuum intake passage provided within the housing for passage of air sucked in from the exterior of the housing

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS8056181B2Vacuum cleaner and intake port unit thereof
Publication Date: 2011.11.15 LG ELECTRONICS INC
  • US8056181B2 patent drawing
  • US8056181B2 patent drawing
  • US8056181B2 patent drawing

AI summary

A vacuum cleaner and an intake port unit thereof are disclosed, by which a steam cleaning can be conducted together with a vacuum cleaning. The intake port unit includes a housing. A vacuum intake passage is provided within the housing for passage of air sucked in from the exterior of the housing, and a steam generator is provided within the housing to generate steam. A steam discharge passage is provided within the housing for passage of steam discharged to the exterior of the housing. The steam discharge passage is partitioned from the vacuum intake passage.