Vacuum Interrupter Opening Control for Arc Re-Ignition Damping

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Solution Overview

Problem

Vacuum interrupters face challenges in opening operations under nominal load conditions, where arc re-ignitions can occur due to high voltage oscillations, potentially damaging insulation and contacts, as existing technologies do not effectively dampen inductive energy.

Innovation Solution

The method involves reversing the conventional opening velocity approach by slowing the opening phase and increasing the velocity in the isolating phase during nominal load current interruptions, using a drive controller that communicates with current and voltage sensors to manage the opening movement, thereby reducing voltage steps and electrical stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the opening velocity is increased during the opening phase, then the arc re-ignition risk is reduced, but the voltage oscillation magnitude increases causing insulation damage

Engineering Contradiction:
Improvearc re-ignition preventionVSAvoidvoltage oscillation magnitude
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the conventional velocity profile by applying low velocity during the opening phase (when contacts separate) and high velocity during the isolating phase (when contacts are fully separated). This opposite approach reduces voltage oscillation magnitude during the critical opening phase while still achieving reliable arc interruption through fast isolation phase

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent dynamically adjusts the opening velocity based on the switching phase and detected current type. The drive controller modifies velocity profiles in real-time: using low velocity for nominal load currents during opening phase, and high velocity for short-circuit currents throughout the switching process, optimizing both reliability and voltage control

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the opening velocity is decreased during the opening phase, then the voltage oscillation magnitude is reduced, but the arc re-ignition risk increases

Engineering Contradiction:
Improvevoltage oscillation magnitudeVSAvoidarc re-ignition prevention
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent compensates for the low velocity during opening phase by implementing high velocity during the isolating phase. This inverted velocity profile ensures that contacts reach full separation quickly after the opening phase, preventing arc re-ignition while maintaining low voltage oscillation magnitude during the critical opening period

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent segments the switching process into two distinct phases with different velocity characteristics: opening phase (low velocity for nominal load) and isolating phase (high velocity for reliable interruption). This segmentation allows optimization of each phase independently, reducing voltage oscillation during opening while ensuring arc extinction during isolation

Inventive Principle:
Principle #1Segmentation

3Productivity

If the opening movement is accelerated during the opening phase, then the switching speed is improved, but the inductive energy damping is reduced

Engineering Contradiction:
Improveswitching speedVSAvoidinductive energy damping
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent inverts the velocity application timing by using low velocity during the opening phase (where inductive energy damping is needed) and high velocity during the isolating phase (where switching completion is critical). This inversion achieves both energy damping and switching speed improvement by optimizing velocity for each phase's specific requirements

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP3503150B1Method for operating the drive of a vacuum interrupter, and vacuum interrupter itself
Publication Date: 2024.02.14 ABB (SCHWEIZ) AG
  • EP3503150B1 patent drawingFigure 1
  • EP3503150B1 patent drawingFigure 2
  • EP3503150B1 patent drawingFigure 3

AI summary

Method for operating the drive of a vacuum interrupter in opening modus, wherein the opening movement of at least one movable contact is divided into serial phases, an opening phase and an isolating phase, driven in at least two different velocities, In order to steer the opening movement of a vacuum interrupter in such, that in case of low load, the inductive energy of the complete electrical circuit will be damped more effectively, the invention is, that in the opening and/or disconnecting phase the velocity of the opening movement is lower, than in the isolating phase.