Vacuum Interrupter Polarity Switching for Control Transformers

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Solution Overview

Problem

Existing switching arrangements for control transformers can cause decomposition and gas formation in insulating oil when polarity resistors are switched on and off, leading to contamination and reduced lifespan of the tap changer or regulating transformer.

Innovation Solution

A switching arrangement that includes a vacuum interrupter in series with a resistor and an isolation switch, connected between a first terminal and a second terminal, which reduces or avoids decomposition and gas formation by using a vacuum interrupter to manage the switching process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polarity resistors are switched on and off using conventional switches in insulating oil, then the switching function is achieved, but arc occurs causing decomposition and gas formation in the insulating oil

Engineering Contradiction:
Improveservice life of tap changerVSAvoidgas formation and decomposition products
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A vacuum interrupter is introduced as an intermediary switching device between the polarity resistors and the insulating oil environment. The vacuum interrupter performs the switching operation in a vacuum atmosphere, preventing direct contact between the arc and insulating oil, thereby eliminating gas formation and decomposition products while maintaining the polarity switching function

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The switching operation is transferred from the insulating oil environment to a vacuum environment. The vacuum acts as an inert atmosphere that does not support arc-induced decomposition reactions, thus preventing the formation of harmful gases and chemical products during the switching process

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Ease of operation

If polarity resistors are switched using conventional switches, then the switching operation is performed, but arc causes contamination of insulating oil

Engineering Contradiction:
Improveswitching operationVSAvoidcontamination of insulating oil
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The vacuum interrupter serves as a mediator that isolates the switching arc from the insulating oil. It enables the switching operation to be performed without direct interaction between the arc and the oil, thus preventing contamination while maintaining operational simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The switching system is segmented into two distinct functional zones: the vacuum interrupter zone for arc-containing switching operations, and the insulating oil zone for electrical insulation. This segmentation prevents the harmful effects of the arc from affecting the insulating oil while maintaining both functions

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables trouble-free and gas-free operation of the control transformer by minimizing the decomposition of insulating oil during resistor switching, thereby extending the lifespan of the transformer.

Implementation Method 1

a vacuum interrupter; wherein the first terminal is connected to the second terminal via the series connection

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentEP3189535B1Switching arrangement for a control transformer, in particular polarity switching means
Publication Date: 2020.06.10 MASCHFAB REINHAUSEN GMBH
  • EP3189535B1 patent drawingFigure 1
  • EP3189535B1 patent drawingFigure 2a~2b
  • EP3189535B1 patent drawingFigure 2c~2d

AI summary

A switching arrangement (1), in particular a polarity switching means, for a control transformer (10) which comprises a first winding (2) for a phase of an AC power supply system, which phase is to be controlled, comprises - a first connection terminal (1.1) which can be connected to the winding (2); - a second connection terminal (1.2) which can be connected to a discharge line (3); - a vacuum interrupter (4); - an isolator (5); - a resistor (6) which is connected in series with the vacuum interrupter (4) and the isolator (5); wherein - the first connection terminal (1.1) is connected to the second connection terminal (1.2) by means of the series circuit.